Deck 13: Inventory Management
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Deck 13: Inventory Management
1
The average inventory level and the number of orders per year are inversely related: As one increases, the other decreases.
True
2
EOQ inventory models are basically concerned with the timing of orders.
False
3
Interest, insurance, and opportunity costs are all associated with holding costs.
True
4
An example of inventory holding cost is the cost of moving goods to temporary storage after receipt from a supplier.
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5
An inventory buffer adds value and lowers cost in all supply chains.
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6
To provide satisfactory levels of customer service while keeping inventory costs within reasonable bounds, two fundamental decisions must be made about inventory: the timing and the size of orders.
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7
Carrying cost is a function of order size; the larger the order, the higher the inventory carrying cost.
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8
The average inventory level is inversely related to order size.
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9
The A-B-C approach involves classifying inventory items by unit cost, with expensive items classified as A items and low-cost items classified as C items.
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10
The two main concerns of inventory control relate to the costs and the level of customer service.
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11
The EOQ should be regarded as an approximate quantity rather than an exact quantity. Thus, rounding the calculated value is acceptable.
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12
One important use of inventories in manufacturing is to decouple operations through the use of work-in-process inventories.
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13
In the A-B-C approach, C items typically represent about 15 percent of the number of items, but 60 percent of the dollar usage.
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14
Reorder point models are primarily used for dependent-demand items.
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15
A retail store that carries twice as much inventory as its competitor will provide twice the customer service level.
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16
DVD recorders would be an example of independent-demand items.
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17
The overall objective of inventory management is to achieve satisfactory levels of customer service while keeping inventory costs reasonable.
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18
The objective of inventory management is to minimize the cost of holding inventory.
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19
In the EOQ formula, holding costs under 10 percent are expressed as percentages, above 10 percent are expressed as annual unit costs.
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20
Decoupling operations applies to the railroad industry.
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21
The inventory value of the supply chain exceeds the inventory value of the organization's work-in-process inventory.
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22
In the fixed-order-interval model, the order size is the same for each order.
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23
Understocking an inventory item is a sure sign of inadequate inventory control.
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24
ROP models assume that demand during lead time is composed of a series of dependent daily demands.
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25
ROP models indicate to managers the time between orders.
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26
In the quantity discount model, the optimum quantity will always be found on the lowest total cost curve.
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27
Discrete stocking levels are used when an organization does not want visibility of inventory levels.
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28
In the quantity discount model, if holding costs are given as a percentage of unit price, a graph of the total cost curves will have the same EOQ for each curve.
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29
The total cost curve is relatively flat near the EOQ.
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30
Profit margins tend to be inversely related to inventory turns.
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31
Annual ordering cost is inversely related to order size.
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32
The fixed-order-interval model requires a larger amount of safety stock than the ROP model for the same risk of a stockout.
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33
The rate of demand is an important factor in determining the ROP.
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34
Safety stock is held because we anticipate future demand.
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35
Solving quality problems can lead to lower inventory levels.
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36
Because price is not a factor in the EOQ formula, quantity discounts will not affect EOQ calculations.
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37
The fixed-order-interval model requires a continuous monitoring of inventory levels.
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38
The single-period model can be very helpful in determining when to order.
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39
Variability in demand and/or lead time can be compensated for by safety stock.
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40
When to order can be calculated by the ROP and expressed as a quantity.
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41
The two basic issues in inventory are how much to order and when to order.
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42
Using the EOQ model, the higher an item's carrying costs, the more frequently it will be ordered.
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43
It is critical that the exact quantity calculated in the EOQ model be ordered.
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44
When the item is offered for resale, shortage costs in the single-period model can include a charge for loss of customer goodwill.
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45
The calculation of safety stock requires knowledge of demand and lead time variability.
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46
A single-period model would be used mainly by organizations going out of business.
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47
A stock or store of goods is called a(n):
A) bundler.
B) servicer.
C) retailer.
D) supply chain.
E) inventory.
A) bundler.
B) servicer.
C) retailer.
D) supply chain.
E) inventory.
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48
Safety stock eliminates all stockouts.
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49
If there are shipping cost economies that result from bundling orders for different items together, the __________ model becomes a relatively more attractive option.
A) multi-period
B) reorder-point
C) fixed-order-quantity
D) fixed-order-interval
E) multi-item
A) multi-period
B) reorder-point
C) fixed-order-quantity
D) fixed-order-interval
E) multi-item
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50
Which of the following is typically the largest of all inventory costs?
A) shortage cost
B) purchase cost
C) holding cost
D) ordering cost
E) pipeline cost
A) shortage cost
B) purchase cost
C) holding cost
D) ordering cost
E) pipeline cost
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51
Which of the following is not one of the assumptions of the basic EOQ model?
A) Annual demand requirements are known and constant.
B) Lead time does not vary.
C) Each order is received in a single delivery.
D) Quantity discounts are available.
E) Ordering and holding costs have been estimated reasonably accurately.
A) Annual demand requirements are known and constant.
B) Lead time does not vary.
C) Each order is received in a single delivery.
D) Quantity discounts are available.
E) Ordering and holding costs have been estimated reasonably accurately.
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52
Cycle counting can be used in motorcycle inventory control.
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53
Monitoring inventory turns over time can be used as a measure of performance.
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54
Weekly demand for a particular item averages 30 units, with a standard deviation of 4. This item is managed with a fixed-order-interval model. The order interval is three weeks, and this item has a certain lead time of one week. The desired service level is 97.5 percent. Assume that it is now time to place another order, and there are 43 units on hand. How many units should be ordered?
A) 120
B) 93
C) 136
D) 46
E) 84
A) 120
B) 93
C) 136
D) 46
E) 84
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55
The basic EOQ model ignores the purchasing cost.
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56
Average demand for a particular item is 1,200 units per year. It costs $100 to place an order for this item, and it costs $24 to hold one unit of this item in inventory for one year. If the fixed-order-interval model is chosen in this instance, how often (on average) will this item be ordered?
A) once a month
B) once every other month
C) twice a month
D) twice every three months
E) three times every two months
A) once a month
B) once every other month
C) twice a month
D) twice every three months
E) three times every two months
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57
The single-period model can be very helpful in determining how much to order.
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58
In the single-period model, the service level is the probability that demand will not exceed the stocking level in any period.
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59
A quantity discount will lower the reorder point.
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60
Even though it is often the case that no cash outflows result when demand exceeds capacity, __________ can nevertheless be experienced in those circumstances.
A) foreorder costs
B) service costs
C) shortage costs
D) holding costs
E) setup costs
A) foreorder costs
B) service costs
C) shortage costs
D) holding costs
E) setup costs
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61
Which is not a true assumption in the EOQ model?
A) Production rate is constant.
B) Lead time does not vary.
C) No more than three items are involved.
D) Usage rate is constant.
E) No quantity discounts.
A) Production rate is constant.
B) Lead time does not vary.
C) No more than three items are involved.
D) Usage rate is constant.
E) No quantity discounts.
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62
Which of the following is least likely to be included in order costs?
A) processing vendor invoices for payment
B) processing purchase order
C) inspecting incoming goods for quantity
D) taking an inventory to determine how much is needed
E) temporary storage of delivered goods
A) processing vendor invoices for payment
B) processing purchase order
C) inspecting incoming goods for quantity
D) taking an inventory to determine how much is needed
E) temporary storage of delivered goods
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63
A cycle count program will usually require that A items be counted:
A) daily.
B) once a week.
C) monthly.
D) quarterly.
E) more often than annually.
A) daily.
B) once a week.
C) monthly.
D) quarterly.
E) more often than annually.
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64
Dairy items, fresh fruit, and newspapers are items that:
A) do not require safety stocks.
B) cannot be ordered in large quantities.
C) are subject to deterioration and spoilage.
D) require that prices be lowered every two days.
E) have minimal holding costs.
A) do not require safety stocks.
B) cannot be ordered in large quantities.
C) are subject to deterioration and spoilage.
D) require that prices be lowered every two days.
E) have minimal holding costs.
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65
In the basic EOQ model, if annual demand doubles, the effect on the EOQ is:
A) It doubles.
B) It is four times its previous amount.
C) It is half its previous amount.
D) It is about 70 percent of its previous amount.
E) It increases by about 40 percent.
A) It doubles.
B) It is four times its previous amount.
C) It is half its previous amount.
D) It is about 70 percent of its previous amount.
E) It increases by about 40 percent.
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66
In an A-B-C system, the typical percentage of the number of items in inventory for A items is about:
A) 10.
B) 30.
C) 50.
D) 70.
E) 90.
A) 10.
B) 30.
C) 50.
D) 70.
E) 90.
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67
A nonlinear cost related to order size is the cost of:
A) interest.
B) insurance.
C) taxes.
D) receiving.
E) space.
A) interest.
B) insurance.
C) taxes.
D) receiving.
E) space.
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68
When carrying costs are stated as a percentage of unit price, the minimum points on the total cost curves:
A) line up.
B) equal zero.
C) do not line up.
D) cannot be calculated.
E) depend on the percentage assigned.
A) line up.
B) equal zero.
C) do not line up.
D) cannot be calculated.
E) depend on the percentage assigned.
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68
Class A items represent a relatively small portion of items.
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69
The EOQ model is most relevant for which one of the following?
A) ordering items with dependent demand
B) determination of safety stock
C) ordering perishable items
D) determining fixed-interval order quantities
E) determining fixed order quantities
A) ordering items with dependent demand
B) determination of safety stock
C) ordering perishable items
D) determining fixed-interval order quantities
E) determining fixed order quantities
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70
A risk avoider would want ______ safety stock.
A) less
B) more
C) the same
D) zero
E) 50 percent
A) less
B) more
C) the same
D) zero
E) 50 percent
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71
In the basic EOQ model, if D = 60 per month, S = $12, and H = $10 per unit per month, EOQ is:
A) 10.
B) 12.
C) 24.
D) 72.
E) 144.
A) 10.
B) 12.
C) 24.
D) 72.
E) 144.
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72
In the A-B-C classification system, items which account for 60 percent of the total dollar volume for few inventory items would be classified as:
A) A items.
B) B items.
C) C items.
D) A items plus B items.
E) B items plus C items.
A) A items.
B) B items.
C) C items.
D) A items plus B items.
E) B items plus C items.
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73
In the basic EOQ model, if annual demand is 50, carrying cost is $2, and ordering cost is $15, EOQ is approximately:
A) 11.
B) 20.
C) 24.
D) 28.
E) 375.
A) 11.
B) 20.
C) 24.
D) 28.
E) 375.
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74
In the basic EOQ model, an annual demand of 40 units, an ordering cost of $5, and a holding cost of $1 per unit per year will result in an EOQ of:
A) 20.
B) square root of 200.
C) 200.
D) 400.
E) 600.
A) 20.
B) square root of 200.
C) 200.
D) 400.
E) 600.
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75
In a supermarket, a vendor's restocking the shelves every Monday morning is an example of:
A) safety stock replenishment.
B) economic order quantities.
C) reorder points.
D) fixed order intervals.
E) blanket ordering.
A) safety stock replenishment.
B) economic order quantities.
C) reorder points.
D) fixed order intervals.
E) blanket ordering.
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76
In a two-bin inventory system, the amount contained in the second bin is equal to the:
A) ROP.
B) EOQ.
C) amount in the first bin.
D) optimum stocking level.
E) safety stock.
A) ROP.
B) EOQ.
C) amount in the first bin.
D) optimum stocking level.
E) safety stock.
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77
Which of the following interactions with vendors would potentially lead to inventory reductions?
A) reduced lead times
B) increased safety stock
C) less frequent purchases
D) larger batch quantities
E) longer order intervals
A) reduced lead times
B) increased safety stock
C) less frequent purchases
D) larger batch quantities
E) longer order intervals
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78
In the basic EOQ model, if lead time increases from five to 10 days, the EOQ will:
A) double.
B) increase, but not double.
C) decrease by a factor of 2.
D) remain the same.
E) increase, but more information is needed to calculate exactly how much.
A) double.
B) increase, but not double.
C) decrease by a factor of 2.
D) remain the same.
E) increase, but more information is needed to calculate exactly how much.
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79
The purpose of cycle counting is to:
A) count all the items in inventory.
B) count bicycles and motorcycles in inventory.
C) reduce discrepancies between inventory records and actual quantities.
D) reduce theft.
E) count 10 percent of the items each month.
A) count all the items in inventory.
B) count bicycles and motorcycles in inventory.
C) reduce discrepancies between inventory records and actual quantities.
D) reduce theft.
E) count 10 percent of the items each month.
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