Deck 40: Drive Axles and Differentials
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Deck 40: Drive Axles and Differentials
1
In a differential gearset, the side gears deliver torque to the pinion gears.
False
2
In a hypoid gearset, the drive pinion meshes with the ring gear at gear centerline.
False
3
Limited-slip axles require a special friction modifier fluid, added to the gear oil.
True
4
Fixed-style CV joints are typically located nearest the transaxle.
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5
The double-offset joint uses a cylindrical outer housing with straight grooves and is typically used in applications that require higher operating angles and greater plunge depth.
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6
The differential pinion gears do not rotate on the pinion shaft when both driving wheels are turning at the same speed.
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7
Constant velocity joints are used to transfer uniform torque at a constant speed, while operating through a wide range of angles.
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8
The final drive gears in the drive axle assembly are sized to provide a gear speed increase and torque reduction.
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9
In FWD applications, the outboard joint is a plunge joint.
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10
Both CV joints on a half shaft used in an RWD vehicle with independent rear suspension may be of the fixed style.
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11
Equal-length shafts are used in some vehicles to help reduce torque steer.
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12
Both CV joints on a half shaft used in an RWD vehicle with independent rear suspension may be of the plunging style.
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13
Some FWD half-shaft axles are equipped with vibration damper weights.
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14
The torsional damper that is sometimes attached to an axle shaft serves to balance the shaft.
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15
CV joints are typically used in front-wheel drive vehicles.
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16
Which type of bearing is NOT used on semifloating axles?
A) needle bearing
B) ball bearing
C) straight roller bearing
D) tapered roller bearing.
A) needle bearing
B) ball bearing
C) straight roller bearing
D) tapered roller bearing.
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17
U-joints rotate at a constant velocity and are vibration free.
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18
In a two-piece driveshaft, when the yokes are in the same plane, the joints are said to be in phase.
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19
Outer CV joint operating angles can be as high as 40 degrees.
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20
Plunge-type CV joints allow the length of the axle assembly to change as the wheel travels up and down.
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21
A cyclic vibration that comes and goes between 45 and 60 mph (72 to 97 kph) is being discussed. Technician A says the problem may be caused by an out-of-balance tire and wheel. Technician B says the Rzeppa CV joint may be bad. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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22
CV joints provide ______.
A) uniform torque transfer
B) constant speed
C) operation through a wide range of angles
D) all answers are correct
A) uniform torque transfer
B) constant speed
C) operation through a wide range of angles
D) all answers are correct
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23
Technician A says a fixed-style CV joint may be called a Rzeppa joint. Technician B says a plunging-style CV joint may be called a Rzeppa joint. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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24
Technician A says side bearing preload limits the amount of lateral movement to the differential case in the axle housing. Technician B says adjusting backlash sets the pinion gear depth. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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25
Which type of drive axle supports the weight of the vehicle?
A) semifloating
B) three-quarter floating
C) full-floating
D) both "semifloating" and "three-quarter floating"
A) semifloating
B) three-quarter floating
C) full-floating
D) both "semifloating" and "three-quarter floating"
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26
Technician A says limited slip differential clutch packs are designed to slip slightly when the vehicle is turning. Technician B says pressure is kept on the clutch packs by either an S-shaped spring or coil springs. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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27
Which of the following describes the double Cardan universal joint?
A) It is often installed in front-engine, rear-wheel drive luxury automobiles
B) It is classified as a constant velocity U-joint
C) A centering ball socket is inside the coupling yoke between the two universal joints
D) All answers are correct
A) It is often installed in front-engine, rear-wheel drive luxury automobiles
B) It is classified as a constant velocity U-joint
C) A centering ball socket is inside the coupling yoke between the two universal joints
D) All answers are correct
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28
When the yokes are in the same plane, the joints are said to be ______.
A) in phase
B) out of phase
C) balanced
D) inclined
A) in phase
B) out of phase
C) balanced
D) inclined
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29
Technician A says a double-offset plunging-style CV joint uses a cylindrical outer housing with straight grooves. Technician B says a double-offset plunging-style CV joint is a compact design. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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30
Ring and pinion gearset contact patterns are being discussed. Technician A says a gear tooth pattern can identify a backlash problem. Technician B says a gear tooth pattern can identify a problem with the pinion depth. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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31
Front-engine RWD luxury-type vehicles often use a double U-joint arrangement called a ______.
A) spicer style U-joint
B) double Cardan-type joint
C) Cleveland style U-joint
D) none of these answers is correct
A) spicer style U-joint
B) double Cardan-type joint
C) Cleveland style U-joint
D) none of these answers is correct
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32
Technician A says a hunting gearset is one in which one drive pinion gear tooth contacts only certain ring gear teeth. Technician B says a partial nonhunting gearset is one in which one pinion tooth contacts only six ring gear teeth. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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33
A tripod-style CV joint is being discussed. Technician A says the outer housing is sometimes called a tulip. Technician B says the inner tripod is often called a spider. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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34
Technician A says FWD axle shafts can be solid or tubular. Technician B says FWD axle shafts can be equal or unequal in length. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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35
Which type of CV joint has a flat design?
A) double-offset
B) disc
C) cross-groove
D) fixed tripod
A) double-offset
B) disc
C) cross-groove
D) fixed tripod
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36
The double-offset joint is typically used in applications that require ______.
A) higher operating angles and greater plunge depth
B) higher operating angles and lower plunge depth
C) lower operating angles and greater plunge depth
D) lower operating angles and lower plunge depth
A) higher operating angles and greater plunge depth
B) higher operating angles and lower plunge depth
C) lower operating angles and greater plunge depth
D) lower operating angles and lower plunge depth
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37
In RWD applications with IRS, the ______ CV joint is a plunge type.
A) inboard
B) outboard
C) both "inboard" and "outboard"
D) neither "inboard" nor "outboard"
A) inboard
B) outboard
C) both "inboard" and "outboard"
D) neither "inboard" nor "outboard"
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38
Technician A says the outboard CV joint allows torque to be transmitted through a working angle of up to 20 degrees as the suspension moves up and down. Technician B says the CV joint transmits torque to the front wheels at an angle of up to 40 degrees as the vehicle is steered right and left. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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39
Which CV joint test should be performed to determine whether the CV joint boot needs to be serviced?
A) squeeze test
B) chassis test
C) balance test
D) spin test
A) squeeze test
B) chassis test
C) balance test
D) spin test
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40
The CV joints nearest the transaxle are called the ______ joints.
A) inner
B) inboard
C) outboard
D) both "inner" and "inboard"
A) inner
B) inboard
C) outboard
D) both "inner" and "inboard"
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41
Fixed-tripod-type CV joints are being discussed. Technician A says the fixed tripod joint cannot be removed from the drive shaft or disassembled because of the way it is manufactured. Technician B says the fixed tripod joint has less angular capability than a Rzeppa-type joint. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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42
Driveshaft speed variation is being discussed. Technician A says the speed variations at the transmission yoke end of the driveshaft are canceled out by the speed variations at the pinion flange end. Technician B says the operating angles at each end must be equal for the speed variations to cancel each other out. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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43
A popping or clicking noise when turning indicates a possible worn ______ CV joint.
A) outer
B) inner
C) both "inner" and "outer"
D) neither "inner" nor "outer"
A) outer
B) inner
C) both "inner" and "outer"
D) neither "inner" nor "outer"
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44
Technician A says when the left-side axle shaft on an FWD vehicle is longer than the right side, torque steer is reduced. Technician B says the torsional damper on the axle shaft automatically balances the shaft. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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45
Before servicing the rear U-joint, slip joint, or center bearing on a two-piece drive shaft, ______.
A) make index marks on both ends of the driveshaft
B) measure the pinion shaft angle
C) measure the distance between the center bearing and slip joint
D) all answers are correct
A) make index marks on both ends of the driveshaft
B) measure the pinion shaft angle
C) measure the distance between the center bearing and slip joint
D) all answers are correct
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46
Which type of joint is NOT a constant velocity type joint?
A) U-joint
B) Rzeppa joint
C) tripod joint
D) double Cardan
A) U-joint
B) Rzeppa joint
C) tripod joint
D) double Cardan
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47
Technician A says the outer CV joints of FWD axle shafts are nine times more likely to need replacement than the inner joints. Technician B says a worn cage or race can cause a clicking sound during a turn. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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48
A vehicle with a leaking extension housing seal is being diagnosed. Technician A says check for nicks and burrs on the driveshaft yoke. Technician B says a worn extension housing bushing could have caused the seal to fail. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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49
The bearing cups of a conventional U-joint are retained by ______.
A) a snap ring that fits into a groove machined in the outer end of the yoke
B) an external snap ring that fits into a groove machined in the bearing cup on the end
Closest to the grease seal
C) nylon injected into machined grooves in the yoke and cup
D) all answers are correct
A) a snap ring that fits into a groove machined in the outer end of the yoke
B) an external snap ring that fits into a groove machined in the bearing cup on the end
Closest to the grease seal
C) nylon injected into machined grooves in the yoke and cup
D) all answers are correct
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50
A humming or growling noise in the front of the vehicle that changes with road speed could be caused by ______.
A) inadequate lubrication of the inner CV joint
B) worn or damaged wheel bearings
C) a bad intermediate shaft bearing [equal length axle shaft system]
D) all answers are correct
A) inadequate lubrication of the inner CV joint
B) worn or damaged wheel bearings
C) a bad intermediate shaft bearing [equal length axle shaft system]
D) all answers are correct
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51
A FWD vehicle that makes a clunking noise when the automatic transmission is shifted into gear is being diagnosed. Technician A says the problem could be excessive play in an inner or outer CV joint. Technician B says the noise could be produced by excessive backlash in the differential gears and transmission. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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52
Driveshafts are made of ______.
A) seamless steel tubing
B) reinforced fiberglass
C) aluminum
D) all answers are correct
A) seamless steel tubing
B) reinforced fiberglass
C) aluminum
D) all answers are correct
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53
Axle shafts with CV joints at each end are found on the ______.
A) front wheels of FWD cars
B) rear wheels of RWD cars with independent rear suspension
C) front wheels of 4WD SUVs with independent front suspension
D) all answers are correct
A) front wheels of FWD cars
B) rear wheels of RWD cars with independent rear suspension
C) front wheels of 4WD SUVs with independent front suspension
D) all answers are correct
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54
Technician A says axles with a numerically high gear ratio such as 4.11 allow the engine to run slower at any given speed, resulting in better fuel conservation. Technician B says axles with numerically low gear ratio such as 2.83 allow for fast acceleration and good pulling power. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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55
A shudder or vibration only when accelerating is most likely caused by ______.
A) out-of-balance axle shaft
B) excessive play in the inboard plunge joint
C) both "out-of-balance axle shaft" and "excessive play in the inboard plunge joint"
D) neither "out-of-balance axle shaft" nor "excessive play in the inboard plunge joint"
A) out-of-balance axle shaft
B) excessive play in the inboard plunge joint
C) both "out-of-balance axle shaft" and "excessive play in the inboard plunge joint"
D) neither "out-of-balance axle shaft" nor "excessive play in the inboard plunge joint"
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56
Technician A says the differential allows torque to be transmitted to the driving axles at different speeds when the vehicle is turning a corner. Technician B says the gear ratio of the drive axle's ring and pinion gears provide a gear reduction and torque multiplication. Who is correct ?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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57
Technician A uses an impact wrench to tighten axle hub nuts. Technician B stakes the axle hub nuts after they are tightened to lock them in place. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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58
If a noise is heard while driving straight ahead but it ceases on turns in the same direction, what is the most likely cause?
A) a bad wheel bearing
B) a worn inner CV joint
C) a worn outer CV joint
D) a bad intermediate shaft bearing
A) a bad wheel bearing
B) a worn inner CV joint
C) a worn outer CV joint
D) a bad intermediate shaft bearing
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59
If a drive axle shows signs of rubbing against the chassis, the vehicle should be checked for ______.
A) weak or broken springs
B) worn or broken engine or transmission mounts
C) chassis misalignment
D) all answers are correct
A) weak or broken springs
B) worn or broken engine or transmission mounts
C) chassis misalignment
D) all answers are correct
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60
CV joints are lubricated with ______.
A) GL1 chassis grease
B) silicone polymer-based grease
C) white lithium grease
D) special high-temperature, high-pressure grease made specifically for CV joints
A) GL1 chassis grease
B) silicone polymer-based grease
C) white lithium grease
D) special high-temperature, high-pressure grease made specifically for CV joints
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61
A fixed-style CV joint may be referred to as a(n) ____________________ joint.
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62
A ____________ axle does not drive a vehicle. It merely supports the vehicle load and provides a mounting place for the wheels.
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63
A removable-carrier axle housing is sometimes called a ____________________-type differential.
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64
C-shaped washers [C-locks] are used to retain the axle shaft used with _____ bearings.
A) sealed ball
B) tapered roller
C) straight roller
D) all answers are correct
A) sealed ball
B) tapered roller
C) straight roller
D) all answers are correct
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65
A ring and pinion gearset that has ten teeth on the pinion gear and thirty teeth on the ring gear is a ______.
A) hunting gearset
B) partial-hunting gearset
C) nonhunting gearset
D) none of these answers is correct
A) hunting gearset
B) partial-hunting gearset
C) nonhunting gearset
D) none of these answers is correct
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66
A popping or clicking noise on turns indicates a failed ____________________ CV joint.
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67
The axles in a(n) ____________________ axle housing drive the wheel assemblies but do not support the weight of the vehicle.
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68
Full floating axle shafts are found on ______.
A) front axles of an FWD car
B) rear axle of an RWD car
C) front axle of a 4WD SUV
D) rear axle of a heavy duty truck
A) front axles of an FWD car
B) rear axle of an RWD car
C) front axle of a 4WD SUV
D) rear axle of a heavy duty truck
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69
A _____-type limited slip differential uses a set of helical gears to transfer torque from the wheel that is slipping to the wheel with traction.
A) Spicer
B) Torsen
C) Ravigneaux
D) DeDion
A) Spicer
B) Torsen
C) Ravigneaux
D) DeDion
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70
A(n) ____________________ is a flexible coupling located at each end of the drive shaft between the slip yoke and the pinion flange on the drive axle assembly.
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71
Differential gearsets are being discussed. Technician A says the inside bore of the side gears is splined and mates with splines on the ends of the axles. Technician B says the differential pinion gears and side gears are in constant mesh. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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72
Pinion gear depth is adjusted by ______.
A) threaded adjusters behind the housing bearing outer cups
B) shims placed between the differential housing [carrier] and housing bearings
C) threaded adjusters between the companion flange and front pinion bearing
D) shims placed between the pinion bearing and pinion gear
A) threaded adjusters behind the housing bearing outer cups
B) shims placed between the differential housing [carrier] and housing bearings
C) threaded adjusters between the companion flange and front pinion bearing
D) shims placed between the pinion bearing and pinion gear
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73
The three basic types of driving axle shafts used in RWD vehicles are the three-quarter floating axles, full-floating axles, and ____________________ axles.
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74
Technician A uses an oxyacetylene torch to remove the axle bearing retaining ring. Technician B uses a steel cold chisel and hammer. Who is correct?
A) A only
B) B only
C) both A and B
D) neither A nor B
A) A only
B) B only
C) both A and B
D) neither A nor B
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75
A(n) ____________________ floating axle has one wheel bearing per wheel on the outside of the axle housing.
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76
Which of the following is NOT a function of the final drive in a rear axle?
A) changes the direction of power flow 90 degrees
B) transfers braking torque to the front wheels
C) allows the drive wheels to rotate at different speeds when negotiating a turn
D) reduces speed/multiplies torque
A) changes the direction of power flow 90 degrees
B) transfers braking torque to the front wheels
C) allows the drive wheels to rotate at different speeds when negotiating a turn
D) reduces speed/multiplies torque
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77
Some ring gear assemblies have an ____________ ring, used in antilock brake systems. This ring is normally pressed onto the ring gear hub and can be removed after the ring gear is removed.
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78
A collapsible pinion spacer is used to set the ______.
A) pinion depth
B) pinion bearing preload
C) housing [carrier] bearing preload
D) backlash
A) pinion depth
B) pinion bearing preload
C) housing [carrier] bearing preload
D) backlash
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79
A(n) ____________________ CV joint is capable of providing an in-and-out movement to allow for changes in the suspension.
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80
When the vehicle is turning left, ______.
A) the left-side gear and axle shaft are turning slower than the housing [carrier]
B) the right-side gear and axle shaft are turning faster than the housing [carrier]
C) the differential pinion gears rotate on the pinion shaft
D) all answers are correct
A) the left-side gear and axle shaft are turning slower than the housing [carrier]
B) the right-side gear and axle shaft are turning faster than the housing [carrier]
C) the differential pinion gears rotate on the pinion shaft
D) all answers are correct
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