Question 1

____ are the three most common storage methods for computer programs.

Accepted Answer

A)  USB flash drive, DVD, and tape drive 
B)  USB flash drive, CD, and disc storage 
C)  Punch card, tape drive, and floppy disk 
D)  Floppy disk, CD, and DVD 
A)  USB flash drive, DVD, and tape drive 
B)  USB flash drive, CD, and disc storage 
C)  Punch card, tape drive, and floppy disk 
D)  Floppy disk, CD, and DVD B

Question 2

____________________ machines are useful for rapidly producing a prototype of an item or part.

Accepted Answer

3-D metal printing

Question 3

After the robot has been programmed by the teaching session, a test run should be made. Explain what the test run consists of.

Accepted Answer

After the robot has been programmed by the teaching session, a test run should be made. Using a properly located part, with the welding current off, watch the robot arm to see if it follows the correct path. If the test run appears to be satisfactory, the welding parameters are set. A part should then be welded and the welds inspected for acceptability.

Question 4

To ensure that the system achieves maximum productivity, it is important that all components be able to be ____.

Accepted Answer

A)  stopped by the welder 
B)  remotely controlled 
C)  programmed 
D)  controlled by the welder 
A)  stopped by the welder 
B)  remotely controlled 
C)  programmed 
D)  controlled by the welder

Question 5

The use of the robot together with a rotating table or ____________________ can increase its effective work zone.

Accepted Answer

The answer of The use of the robot together with...

Question 6

The robot is a prime component in an automated ____.

Accepted Answer

A)  automation unit 
B)  production system 
C)  assembly 
D)  work cell 
A)  automation unit 
B)  production system 
C)  assembly 
D)  work cell

Question 7

Summarize the safety recommendations for the use of automatic welding equipment and robots.

Accepted Answer

The following safety precautions are rec

Question 8

The most commonly used semiautomatic arc welding processes are flux cored arc welding (FCAW) and ____________________.

Accepted Answer

gas metal

Question 9

A(n) ____________________ joining process is one in which the filler metal is fed into the weld automatically, but most other functions are controlled manually by the welder.

Accepted Answer

The answer of A(n) ____________________ joining process is one in...

Question 10

A(n) ____________________ is a manufacturing unit consisting of two or more work stations.

Accepted Answer

The answer of A(n) ____________________ is a manufacturing unit consisting...

Question 11

In a(n) ____ joining process, the joining is performed by equipment requiring the welding operator to observe the progress of the weld and make adjustments as required.

Accepted Answer

A)  manual 
B)  automated 
C)  machine 
D)  automatic 
A)  manual 
B)  automated 
C)  machine 
D)  automatic

Question 12

A robot can produce a solid metal ____ that can be easily machined into a fully serviceable part.

Accepted Answer

A)  arm 
B)  wheel 
C)  blank 
D)  bushing 
A)  arm 
B)  wheel 
C)  blank 
D)  bushing

Question 13

The manipulation of the electrode or torch in a straight line or oscillating pattern affects ____.

Accepted Answer

A)  the size and shape of the weld 
B)  the width, reinforcement, and penetration of the weld 
C)  the strength, appearance, and possible acceptance of the joint 
D)  the reinforcement, width, and appearance of the weld 
A)  the size and shape of the weld 
B)  the width, reinforcement, and penetration of the weld 
C)  the strength, appearance, and possible acceptance of the joint 
D)  the reinforcement, width, and appearance of the weld

Question 14

Explain how semiautomatic joining processes reduce waste and save time.

Accepted Answer

Because the filler metal is being fed fr

Question 15

____________________ technology can aid in selecting assembly methods, planning the product flow through the manufacturing steps, and scheduling the various operations to reduce the actual production costs.

Accepted Answer

The answer of ____________________ technology can aid in selecting assembly...

Question 16

A(n) ____ joining process is a dedicated process that does not require adjustments to be made by the operator during the actual welding cycle.

Accepted Answer

A)  manual 
B)  automated 
C)  machine 
D)  automatic 
A)  manual 
B)  automated 
C)  machine 
D)  automatic

Question 17

Movement along the x-axis is also referred to as ____ movement.

Accepted Answer

A)  longitudinal 
B)  latitudinal 
C)  transverse 
D)  vertical 
A)  longitudinal 
B)  latitudinal 
C)  transverse 
D)  vertical

Question 18

Explain the role of the welding operator in a machine joining process.

Accepted Answer

A machine joining process is one in whic

Question 19

Explain how changes in cost and programming have led to expanded use of robots in smaller welding shops.

Accepted Answer

In the 1990s, welding robots could cost

Question 20

The waste stub in SMA electrodes represents approximately ____ % of the filler metal that must be discarded.

Accepted Answer

A)  5 
B)  10 
C)  15 
D)  20 
A)  5 
B)  10 
C)  15 
D)  20

Exam 29: Welding Automation and Robotics

____ are the three most common storage methods for computer programs.

____________________ machines are useful for rapidly producing a prototype of an item or part.

After the robot has been programmed by the teaching session, a test run should be made. Explain what the test run consists of.

To ensure that the system achieves maximum productivity, it is important that all components be able to be ____.

The use of the robot together with a rotating table or ____________________ can increase its effective work zone.

The robot is a prime component in an automated ____.

Summarize the safety recommendations for the use of automatic welding equipment and robots.

The most commonly used semiautomatic arc welding processes are flux cored arc welding (FCAW) and ____________________.

A(n) ____________________ joining process is one in which the filler metal is fed into the weld automatically, but most other functions are controlled manually by the welder.

A(n) ____________________ is a manufacturing unit consisting of two or more work stations.

In a(n) ____ joining process, the joining is performed by equipment requiring the welding operator to observe the progress of the weld and make adjustments as required.

A robot can produce a solid metal ____ that can be easily machined into a fully serviceable part.

The manipulation of the electrode or torch in a straight line or oscillating pattern affects ____.

Explain how semiautomatic joining processes reduce waste and save time.

____________________ technology can aid in selecting assembly methods, planning the product flow through the manufacturing steps, and scheduling the various operations to reduce the actual production costs.

A(n) ____ joining process is a dedicated process that does not require adjustments to be made by the operator during the actual welding cycle.

Movement along the x-axis is also referred to as ____ movement.

Explain the role of the welding operator in a machine joining process.

Explain how changes in cost and programming have led to expanded use of robots in smaller welding shops.

The waste stub in SMA electrodes represents approximately ____ % of the filler metal that must be discarded.

Introduction to Welding

Safety in Welding

Shielded Metal Arc Equipment, Setup, and Operation

Shielded Metal Arc Welding of Plate

Shielded Metal Arc Welding of Pipe

Shielded Metal Arc Welding Aws Sense Certification

Flame Cutting Equipment, Setup, and Operation

Plasma Arc Cutting Equipment, Setup, and Operation

Related Cutting Processes

Gas Metal Arc Welding Equipment, Setup, and Operation

Gas Metal Arc Welding

Flux Cored Arc Welding Equipment, Setup, and Operation

Flux Cored Arc Welding

Gas Metal Arc and Flux Cored Arc Welding of Pipe

Gas Metal Arc and Flux Cored Arc Welding Aws Sense Certification

Gas Tungsten Arc Welding Equipment, Setup, and Operation

Gas Tungsten Arc Welding of Plate

Gas Tungsten Arc Welding of Pipe

Gas Tungsten Arc Welding Plate and Pipe Aws Sense Certification

Shop Math and Weld Cost

Reading Technical Drawings

Welding Joint Design and Welding Symbols

Fabricating Techniques and Practices

Welding Codes and Standards

Testing and Inspection

Welding Metallurgy

Weldability of Metals

Filler Metal Selection

Other Welding Processes

Oxyfuel Welding Equipment, Setup, and Operation

Oxyacetylene Welding and Brazing, Braze Welding, and Soldering

Filters