Exam 9: Evaluating and Improving Process Performance

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Responsibility for recognizing and implementing process improvements under the kaizen philosophy of continuous improvement rests with:

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If budgeted capacity exceeds the actual capacity used, there will be an unfavorable efficiency waste variance.

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Under the Taguchi loss function, the cost of not meeting specifications grows linearly with the size of the departure from standard.

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Kecks Bottling Company produces 2-liter soda bottles in its Somerset plant using an injection-molding machine that has a theoretical capacity of 60,480 bottles per week. For the most recently completed week, the company's capacity cost management system reported actual production of 15,144 bottles. This represented 72% utilization of the machine's normal capacity of 21,168 bottles. Based on this rate of capacity utilization, line managers are advocating for the acquisition of an additional injection-molding machine. What measure of capacity utilization would provide a better signal of the need for an additional machine?

(Multiple Choice)
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Under the kaizen philosophy, line managers remain "in charge," setting standards and rewarding performance.

(True/False)
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Windsor Company is a distributor of California wines. In a recent week, the company received 400 orders with an average of five lines per order. During the week, 368 of the orders were shipped on time. The company back-orders on average 1.75 out of every five items ordered by a customer. -What is the company's on-time shipment percentage?

(Multiple Choice)
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Which of the following conditions have been shown necessary for a ratchet effect to operate in an incentive system?

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Windsor Company is a distributor of California wines. In a recent week, the company received 400 orders with an average of five lines per order. During the week, 368 of the orders were shipped on time. The company back-orders on average 1.75 out of every five items ordered by a customer. - What percentage of customers fails to receive a complete order the first time?

(Multiple Choice)
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Capacity utilization measurement based on theoretical capacity rather than normal capacity will provide a more useful signal to a decision to acquire additional capacity.

(True/False)
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