Exam 15: Integrated Production Processes IPP

________________________________________ is accumulation of the data on current inventories, sales commitments, and planned production to determine whether the production of finished goods will be sufficient to commit to additional sales orders.

Which of the following is not an inventory process control?

A(n) _____________________________________________ is a computer-controlled machine that stores and retrieves parts and tools.

A(n) ___________________________________ attempts to assign costs to products based on the amount of service operations, such as purchase order preparation, material handling, storage time, wait time, and other nonvalue-added processes, that the products consume.

The objectives of just-in-time (JIT) manufacturing usually include all of the following except:

In the ____________________ approach to manufacturing, the sales forecast drives the production plan and goods are produced in large batches.

Which of the following statements is false?

The material, labor, and machine requirements for each job are reflected in a manufacturing order.

Used in conjunction with a perpetual inventory process, _________________ assists in protecting materials, work-in-process, and finished goods inventory by providing the warehouse manager or the inventory control supervisor with a record of the actual (on-hand) balance of each item of inventory.

The objectives of computer-aided design (CAD) and computer-aided engineering (CAE) are all of the following except:

An assembly line manufacturing system is a highly automated computer integrated manufacturing system that has its goal of achieving the ability to quickly produce wide varieties of products using the same equipment.

(TB Figure 15.1 Bubble 1.0) Consistent with the value chain concept, the IPP begins with the design of the product and production processes.Activity based costing can be used to develop estimates of the future cost of producing new products as well as potential cost changes from product or design changes.The entire design process is automated through the use of computer-aided design and computer-aided engineering.With the use of enterprise systems, the electronic designs produced using CAD/CAE become the basis for developing detailed production schedules (step 2.0) as well as the electronic control of production machines.In addition to the detailed product design, the CAD/CAE process results in several data stores of information that are used later in the IPP: -Bill of materials (BOM): The BOM provides the basis for later orders of raw materials (bubble 3.0) when a finished good is to be produced.-Part master: The parts master or raw materials inventory master lists the detailed specifications of each raw materials item.An engineer must specify the information for the new material in the parts master when a new part is used in product design.Often, existing parts will be used in new products to reduce needed ordering and carrying costs for the inventory.-Routing master: The routing master specifies the operations necessary to complete a subassembly or finished good, and the sequence of these operations.The routing master also includes the machining tolerances; the tools, jigs, and fixtures required and the time allowed for each operation.The routing master is vital to developing detailed production instructions (bubble 4.0 in Figure 15.1).Computer aided process planning (CAPP), is often used in developing the routing master for developing new products.CAPP is an automated decision support system that generates manufacturing operations instructions and routings based on information about machinery requirements and capabilities.-Work center master: The work center master describes each work center available for producing products.A work station is the assigned location where a worker performs their job.A group of similar work stations constitutes a work center.When new products require new machines or production activities, a new record in the work center master must be created.Refer to TB Figure 15.1.Prepare a Level 1 data flow diagram for the product and production process design process only.

Pull manufacturing should lead to all of the following except:

A(n) _____________________________________________ is a computer-based cart capable of delivering parts and tools among multiple work centers.

The Level 0 data flow diagram for the integrated production process includes all of the following process bubbles except

Designing new and creative products and getting them to market quickly is an example of:

A supply chain is a sequence of activities performed by an organization that add value or utility to the product produced or service rendered.

A cost driver is one of the main factors influencing total cost.

Theoretically, in the ____________________ approach to manufacturing, each batch or job consists of one unit.

Available to promise planning is the accumulation of data on current inventories, sales commitments, planned production and excess production capacity or other planned production capacity that could be quickly converted to production of the desired finished goods necessary to fulfill a sales order request.