Exam 4: Engine Removal, Disassembly, Inspection, and In-Chassis Repairs

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Technician A says that the ring ridge does not need to be removed if the pistons come out of the block easily. Technician B says that when installing a flywheel ring gear, heat it until it is red hot. Who is right?

(Multiple Choice)
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Technician A says that during engine disassembly, all main and rod bearings should be kept in order in case they will be reused. Technician B says that there is no need to keep bearings in order if new parts are to be used. Who is right?

(Multiple Choice)
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Technician A says that there is a correct sequence to follow when removing head bolts. Technician B says that when a cylinder wears, a ridge forms at the bottom of the cylinder. Who is right?

(Multiple Choice)
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Technician A says to check the cylinder bores for size, taper, and out-of-round wear. Technician B says to check the crankshaft journals for size, taper, and out-of-round wear. Who is right?

(Multiple Choice)
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Can core plugs be reinstalled after they have been removed?

(Short Answer)
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The tenth digit of the VIN code will identify the engine size.

(True/False)
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Technician A says to use an air impact wrench to remove rusted exhaust nuts. Technician B says that when installing a flywheel ring gear, heat it until it is red hot. Who is right?

(Multiple Choice)
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What is another common name for the Parts and Time Guide used to determine the length of time to complete a job?

(Short Answer)
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What is installed on rod bolts to protect the crank when removing the piston and rod assembly?

(Short Answer)
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While discussing an in-vehicle engine repair, Technician A says that sometimes the engine mounts need to be loosened to remove the oil pan. Technician B says that sometimes the oil pump must be unbolted in order to remove the oil pan. Who is right?

(Multiple Choice)
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Technician A says to label the core plugs as they are removed so they can be reinstalled. Technician B says to remove the core plugs before hot tanking the block. Who is correct?

(Multiple Choice)
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What number is used by manufacturers to identify a particular vehicle?

(Short Answer)
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What is a "fitted block?"

(Short Answer)
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The engine should be cold before removing the head.

(True/False)
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Technician A says that one reason all main and rod bearings should be kept in order during engine disassembly is in case they will be reused. Technician B says that there is no need to keep bearings in order if new parts are to be used. Who is right?

(Multiple Choice)
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Which character of the VIN on a domestic car tells the engine code?

(Short Answer)
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A flexplate is used with a manual transmission.

(True/False)
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Technician A says that it is alright to disconnect the air conditioning lines and drain the refrigerant in a pan. Technician B says that certification is required to operate a refrigerant recycling machine. Who is right?

(Multiple Choice)
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For passenger vehicles manufactured for sale in the United States (domestic cars), where is the VIN located?

(Essay)
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Why must a fuel line be plugged even if no fuel leaks out when it is disconnected?

(Essay)
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