Exam 10: Cylinder Block: Inspection and Service

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Most oval wear on a cylinder is away from the major thrust side.

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False

The life expectancy of today's internal engine parts is currently listed at _____ miles.

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B

What can happen to cylinders if they are rebored while the block is mounted on a conventional engine stand?

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They can be out of round.

An ultrasonic thickness gauge is used to check cylinder wall thickness.

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To check for main bearing bore alignment, Clevite suggests using _____.

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Technician A says that the amount of taper a cylinder bore has can be determined using a piston ring and a feeler gauge. Technician B says that the greatest cylinder bore out-of-round wear will occur at the wrist pin ends of the piston. Who is right?

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An iron block can distort if allowed to hang from one end on an engine stand.

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Besides taper, what is another type of cylinder bore wear?

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How far into the block are cup-type core plugs installed?

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Technician A says that oil gallery plugs and heater-hose connections usually have NPT threads. Technician B says that a 3/8" to 1/4" socket adapter is used to remove oil gallery plugs. Who is right?

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When using the universal cam bearing installer, give the tool one hard rap to start the bearing into the bore. What should be done to the expanding mandrel before continuing?

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Threaded oil gallery plugs should be coated with RTV silicone before tightening into the block.

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What is the maximum amount of bore taper allowed in cylinders using conventional cast iron rings?

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Technician A says installing straight seam cam bearings is best accomplished using an expanding mandrel. Technician B says lubricating the outside of the bearing with 90- or 140-weight oil makes installation much easier. Who is right?

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When re-ringing a block, what is the maximum amount of upper cylinder taper wear allowed by most aftermarket piston ring experts?

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To check cylinder taper using a piston ring and feeler gauge, you measure the ring gap at the top and bottom of the cylinder. Then what do you do?

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What are the three types of oil gallery plugs?

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Technician A says that some manufacturers recommend against breaking the cylinder glaze with a glaze breaker when re-ringing an engine that has not been removed from the car. Technician B says that a Flex-Hone is used to help break the cylinder glaze so new rings can seat more easily. Who is right?

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A block from an early 1970s car has 0.012" of bore taper. Technician A says to rebore oversize and use a new piston and rings. Technician B says to use 0.010" oversized rings. Who is right?

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What are the two principal types of glaze breakers?

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