Exam 17: Inventory Management, Just-In-Time and Simplified Costing Methods

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A firm using a backflush costing system will always use actual costs rather than standard costs.

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Bathurst Engineering Ltd makes extensive use of financial performance reports for each of its departments.Most departments have been reporting favourable cost variances with the company's current inventory system.However,management is concerned about the overall performance of the purchasing department.For example,the following information is for the purchasing of materials for a product the company has been manufacturing for several years: Purchase Year Quantity Used Average Inventory Price Variance 2013 00000 12000 \ 1000 2014 90000 22500 10000 2015 30000 30000 12000 2016 75000 18750 30000 2017 31000 27000 3000 2018 37000 34800 9750 Required: a.Calculate the inventory turnover for each year.Can any conclusions be drawn for a yearly comparison of the purchase price variance and the inventory turnover? b.Identify problems likely to be caused by evaluating purchasing only on the basis of the purchase price variance. c.What recommendations will improve the evaluation process? _____________________________________________________________________________________________ _____________________________________________________________________________________________

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a.
 Year  Quantity used  Average inventory  Turnover 201360000 divided by 120005.0201490000 divided by 225004.0201590000 divided by 300003.0201675000 divided by 187504.0201731000 divided by 270003.0201837000 divided by 348002.5\begin{array} { | l | l | l | l | l | } \hline \text { Year } & \text { Quantity used } & & \text { Average inventory } & \text { Turnover } \\\hline 2013 & 60000 & \text { divided by } & 12000 & 5.0 \\\hline 2014 & 90000 & \text { divided by } & 22500 & 4.0 \\\hline 2015 & 90000 & \text { divided by } & 30000 & 3.0 \\\hline 2016 & 75000 & \text { divided by } & 18750 & 4.0 \\\hline 2017 & 31000 & \text { divided by } & 27000 & 3.0 \\\hline 2018 & 37000 & \text { divided by } & 34800 & 2.5 \\\hline\end{array}
Favourable purchase prices appear to be associated with decreases in inventory turnover and increases in average inventory levels.Decreases in inventory turnover are a possible signal of the build-up of excess inventory.Excess inventory will reduce return on investment of the company and the above information indicates a need for a just-in-time inventory system.
b.To achieve quantity discounts and favourable materials price variances,purchasing may be ordering excess inventory,thereby increasing subsequent storage,obsolescence,and handling costs.To obtain a low price,purchasing may be ordering from a supplier whose goods have inferior quality which may,in turn,lead to increased inspection,rework,and perhaps dissatisfied customers.
c.It appears that two approaches may help improve the situation.First,consider the change to a just-in-time inventory system that would greatly improve the inventory turnover and reduce the amount of inventory carried.Secondly,additional measures should be used in the evaluation of the purchasing department.Either different financial measures should be used or the addition of non-financial measures should be implemented.

The implications of JIT and backflush costing systems for activity-based costing systems include:

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What are five features of a just-in-time manufacturing system? _____________________________________________________________________________________________ _____________________________________________________________________________________________

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The planning,organising,and controlling activities that focus on the flow of materials into,through,and from the organisation is called inventory management. Variant question

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Answer the following questions using the information below: The Katoomba Furniture company produces a specialty dining table,and has the following information available concerning its inventory items: Relevant ordering costs per purchase order \ 250 Relevant carrying costs per year: Required annual return on investment 10\% Required other costs per year \ 14.00 Annual demand is 1000 tables per year.The purchase price per table is $1600. -What are the relevant total costs at the economic order quantity (EOQ)?

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The Economic Order Quantity decreases with carrying costs,and increases with demand and ordering costs. Variant question

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In managing inventory,the costs that result when features and characteristics of a product or service are not in conformance with the specifications are known as:

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Placing smaller purchase orders with suppliers is a principle defining a Just-in-time inventory system: . Variant question

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Tamworth Country Music sells 250 DVDs per week.Purchase-order lead time is 1.5 weeks and the economic-order quantity is 550 units.What is the reorder point?

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Backflush costing is a costing system that omits recording some or all of the journal entries relating to the stages from purchase of direct materials to the sales of finished goods.

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A push-through system that manufactures finished goods for inventory on the basis of demand forecasts is referred to as:

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In managing inventory,what are the costs that result when a company holds an inventory of goods for sale,known as? Variant question

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In managing inventory,what are the costs of goods acquired from suppliers including incoming freight or transportation costs known as? Variant question

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Which type of companies would benefit from backflush costing? Companies ______: Variant question

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The annual relevant carrying costs of inventory consist of incremental costs plus the opportunity cost of capital.

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What are the principles of lean accounting? Are there any limitations? Discuss. _____________________________________________________________________________________________ _____________________________________________________________________________________________

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Taronga Toys sells stuffed wombats.Products Inc.manufactures many different stuffed animals.Taronga Toys orders 10 400 wombats per year,200 per week,at $35 per koala.The manufacturer covers all shipping costs.Taronga Toys earns 10% on its cash investments.The purchase-order lead time is 3 weeks.Taronga Toys sells 185 wombats per week.The following data are available (based on management's estimates): Variant question Estimated ordering costs per purchase order $10\quad \$ 10 Estimated insurance, materials handling, breakage, and so on, per year $3\$ 3 Actual ordering costs per order $15\$ 15 Using the estimated amounts above,what is the economic order quantity (EOQ)?

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An inventory item of Nullabor Manufacturing has an average daily demand of 20 units with a maximum daily demand of 24 units.The economic order quantity (EOQ)is 200 units.Without safety stocks,the reorder point is 50 units.Safety stocks are set at 94 units. Required: a.Determine the reorder point with safety stocks. b.Determine the maximum inventory level. c.Determine the average lead time. d.Determine the maximum lead time. _____________________________________________________________________________________________ _____________________________________________________________________________________________

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The economic order quantity (EOQ)model solely guides just-in-time purchasing. Variant question

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