Question 1

When determining potential failure modes, what questions should be asked?

Accepted Answer

How can this system (process, service, part) fail to perform its intended function?
How would it be recognized that it didn't perform its intended function?
What could go wrong?
How would it be recognized that something is wrong?

Question 2

Create and analyze an FMEA for a home portable heating unit.

Accepted Answer

FMEA, or Failure Modes and Effects Analysis, is a systematic method for identifying and prioritizing potential failure modes in a product or process, and their potential effects. In the case of a home portable heating unit, an FMEA would involve identifying potential failure modes, determining their effects on the unit and its users, and prioritizing them based on their severity, occurrence, and detectability.

To create an FMEA for a home portable heating unit, we would first identify the components and functions of the unit, such as the heating element, thermostat, power supply, and safety features. Then, we would brainstorm potential failure modes for each component, such as overheating, electrical malfunction, or thermostat failure.

Next, we would assess the potential effects of each failure mode, such as fire hazard, electrical shock, or inadequate heating. We would also consider the likelihood of each failure mode occurring, and the ability to detect it before it causes harm.

Finally, we would prioritize the failure modes based on their severity, occurrence, and detectability, and develop a plan to mitigate or eliminate the highest priority failure modes. This might involve redesigning components, adding redundant safety features, or providing user instructions for safe operation.

In analyzing the FMEA, we would look for patterns or common causes of failure modes, and identify opportunities for improvement in the design, manufacturing, or use of the heating unit. We would also consider the potential costs and benefits of implementing changes to reduce the risk of failure modes.

Overall, an FMEA for a home portable heating unit would help to identify and prioritize potential safety hazards, and guide efforts to improve the safety and reliability of the product.

Question 3

Create and analyze an FMEA for a garage door.

Accepted Answer

FMEA, or Failure Modes and Effects Analysis, is a systematic method for identifying and prioritizing potential failure modes in a system, and evaluating their potential effects. In the case of a garage door, an FMEA would involve identifying potential failure modes, determining their potential effects, and developing mitigation strategies to prevent or minimize these effects.

To conduct an FMEA for a garage door, we would first identify the various components and subsystems of the garage door system, such as the door itself, the opener mechanism, safety sensors, and control system. We would then brainstorm potential failure modes for each component, such as the door getting stuck, the opener malfunctioning, or the safety sensors failing to detect an obstruction.

Next, we would assess the potential effects of each failure mode, such as property damage, personal injury, or security risks. We would also assign severity ratings to each potential effect, based on the potential impact on safety, security, and functionality.

After identifying potential failure modes and their effects, we would then analyze the potential causes of each failure mode, such as wear and tear, electrical malfunctions, or environmental factors. We would also assess the likelihood of each failure mode occurring, based on factors such as usage patterns, maintenance practices, and environmental conditions.

Finally, we would develop mitigation strategies for each potential failure mode, such as regular maintenance and inspection, redundant safety features, or improved design and materials. We would also prioritize these mitigation strategies based on the severity and likelihood of each potential failure mode.

In conclusion, an FMEA for a garage door would help identify potential failure modes, assess their potential effects, and develop mitigation strategies to prevent or minimize these effects. This analysis would help improve the safety, reliability, and functionality of garage door systems.

Question 4

When determining potential failure causes, what questions should be asked?

Accepted Answer

The answer of When determining potential failure causes, what questions...

Question 5

When determining existing countermeasures, what questions should be asked?

Accepted Answer

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Question 6

When determining potential failure efforts, what questions should be asked?

Accepted Answer

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Question 7

Create and analyze an FMEA for vacuum cleaner.

Accepted Answer

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Question 8

When beginning to create an FMEA, Six Sigma practitioners want to understand the process. What questions should they ask?

Accepted Answer

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Question 9

How is a RPC calculated?

Accepted Answer

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Question 10

Create and analyze an FMEA for a hand-held drill.

Accepted Answer

The answer of Create and analyze an FMEA for a...

Exam 15: Failure Modes and Effects Analysis