Exam 10: Cylinder Block: Inspection and Service

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Technician A says lifter bores can be cleaned with a brake Flex-Hone. Technician B says a lifter that is too loose in its bore will cause oil pressure problems. Who is correct?

(Multiple Choice)
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With how much interference is a cylinder sleeve installed?

(Short Answer)
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What kind of socket can be used to remove a male gallery plug?

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Technician A says that a pressed-fit cylinder sleeve usually has an I.D. that is smaller than the original bore size. Technician B says to clean the block thoroughly with solvent after honing. Who is right

(Multiple Choice)
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Technician A says aligning dowels on the back of the block are often hollow. Technician B says off-center aligning dowels can be a source of engine vibration. Who is correct?

(Multiple Choice)
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Technician A says cylinder taper wear causes changes the end gaps of the piston rings to change. Technician B says if there is too much taper wear, out-of-round wear occurs. Who is right?

(Multiple Choice)
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Copper cam bearings must be removed before hot tanking a block.

(True/False)
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When a cylinder is bored and honed 0.030" oversize, how much metal is removed from the surface of the cylinder wall?

(Short Answer)
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When a very fine grit hone set is used after initial honing of a cylinder, this is called _____ honing.

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Of the measuring devices listed below, which is the most accurate in measuring cylinder bore size?

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What is the purpose of the crosshatch?

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What is the name of the shiny area where the rings rub against the cylinder wall?

(Short Answer)
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Technician A says that a cracked cylinder bore cannot be repaired. Technician B says that when finish-honing after boring, stroking the hone out of the top of the cylinder bore will produce a taper that is hard to correct. Who is right?

(Multiple Choice)
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Where would NPT threads be found on a cylinder block?

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Technician A says that removing 0.015" of material from the cylinder wall will result in a bore that is 0.030" larger. Technician B says that a 0.030" oversized cylinder has a wall thickness that is 0.015" thinner than stock. Who is right?

(Multiple Choice)
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What can be put on the outside diameter (O.D.) of the bearing to make cam bearing installation easier?

(Short Answer)
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After glaze breaking or cylinder honing, clean the block with _____.

(Multiple Choice)
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Technician A says that a main bearing that has burned will often cause the main bearing bore diameter to become smaller in some places. Technician B says that main caps should be torqued in place before reboring the block. Who is right?

(Multiple Choice)
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After hot-tanking and rinsing a block, what should be done to all machined surfaces?

(Short Answer)
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When plateau honing a cylinder, a _____-grit stone and a _____-grit stone should be used.

(Short Answer)
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