Exam 37: Engine Assembly and Dynamometer Testing

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Main bearings and rod bearings should be checked for proper oil clearance by precision measuring the crankshaft journals and inside diameter of bearings, or by using which of these?

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Technician A says that all oil galleries must be thoroughly cleaned before engine assembly can begin. Technician B says that all expansion cups and plugs should be installed with a sealer to prevent leaks. Who is right?

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Service information states SAE 30 engine oil should be used on the threads of the head bolts, before installation and torquing. Technician A says that SAE 5W-30 will work. Technician B says that SAE that 10W-30 will work. Who is right?

(Multiple Choice)
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The most common cause of premature bearing failure is ________.

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Two technicians are discussing the torqueing procedure for head bolts. Technician A says that they should be tightened starting at the center of the head and working toward the ends. Technician B says that they should be tightened in three steps or according to the factory specified manner if torque-to-yield or torque-angle. Who is right?

(Multiple Choice)
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Technician A says that studs should be installed finger tight. Technician B says that studs must be installed using a thread locker such as Locktite. Which technician is correct?

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An engine dynamometer may use devices to convert pressure and temperature signals into electronic signals. These devices are called ________.

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If the torque and horsepower readings are graphed, where do the curves cross (equal each other)?

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The cylinder head bolts should be tightened (torqued) by which of these sequences?

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Engine pre-oiling is recommended for which of these reasons?

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Technician A says that the back of all engine bearings should be lubricated during assembly. Technician B says that the face of the main and rod bearings should be lubricated before final assembly. Who is right?

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A coating often used to keep an engine from rusting during assembly is called ________.

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An engine block is being fitted with studs. Technician A says that the tightening torque in the installation instructions is for the stud and not the nut. Technician B says that if a thread locker is used, be sure to immediately install the main bearing caps before the compound cures to help avoid misalignment. Who is right?

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