Exam 26: Lean Manufacturing and Activity Analysis

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What do lean manufacturers demand from their vendors?

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D

The lean manufacturing philosophy views inventory as an unnecessary waste of resources.

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True

Under a lean environment,employees have the responsibility and authority to

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C

Which of the following is a value-added activity?

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Maximum effectiveness and efficiency are reached when the lean philosophy is used by both manufacturers and their suppliers.

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Lean manufacturing is also called make-to-stock manufacturing.

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The lean philosophy attempts to reduce setup times,which will:

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In a lean environment,raw materials are delivered more frequently than in a traditional environment.

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In a lean system,there are more transactions to record than there are in a traditional system.

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Which of the following is (are)objective(s)of lean manufacturing?

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In a pull manufacturing system,raw materials are released to production based on actual customer orders.

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From the above schedule,calculate the (a)value-added and (b)non-value-added costs.

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A lean nonmanufacturing process can be accomplished by consolidating,in one area,all of the services provided to a customer.

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Make-to-order companies produce mainly to stock inventory.

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In a pull manufacturing system,raw materials are released to production based on forecasted demand.

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Christmas Express makes wreaths in batch sizes of 12.The cutting & assembly process takes 8 minutes per wreath and the decorating process time is 10 minutes per wreath.It takes 12 minutes to move the wreaths from the cutting & assembly process to the decorating process. ​ (a)Compute the value-added,non-value-added,and the total lead time of the wreath process. (b)Compute the value-added ratio.Round to the nearest decimal.

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From the above schedule,calculate the (a)prevention and (b)appraisal costs.

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Under the lean production concept,employees are better utilized if they are experts in one operation rather than wasting time training them to learn various production operations.

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From the foregoing information,determine the budgeted cell conversion cost per unit.

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Long setups and large batch sizes result in smaller inventories.

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