Exam 8: Quality and Process Improvement

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Preventive maintenance is typically given very low priority in just- in- time systems.

(True/False)
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When suppliers are encouraged to locate near manufacturing plants, the goal of the JIT partnership is to reduce ________ inventory.

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With respect to JIT systems, what is the advantage of standardized components?

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Suppliers accept responsibility for helping to meet customer's needs due to ________ .

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The goal of single- digit setup is to have a setup completed in less than 10 hours.

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The customer in a company that uses JIT is considered what?

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Lowering inventory levels in a manufacturing process typically has the effect of masking production problems such as capacity imbalances, excessive scrap and unreliable suppliers.

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One benefit of a lean system is that it increases equipment utilization.

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What are the advantages of producing in small lots?

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Which one of the following is an advantage of just- in- time (JIT) systems?

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To lower process variability, standardized components is a preferred characteristic of JIT systems.

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List the JIT scheduling tactics.

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Which of the following will result if the goals of JIT partnerships are met?

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Use of value stream mapping requires construction of a current state drawing, a future state drawing, and an implementation plan.

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________ are operating systems that are designed to create efficient processes by taking a total systems perspective.

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What is variability in the context of JIT systems? What characteristics of lean systems aid in reduction of process variability?

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Table 8.28.2 A manufacturer using a kanban system has had problems with high inventory levels of one of the component parts it makes. Daily demand for the part is 3000 units, average waiting time during production is 0.200.20 day, processing time is 0.100.10 day per container, and a container holds 150 pieces. -Use the information in Table 8.2. How many kanban containers would be required if a 10 % efficiency factor is used?

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The final assembly schedule in a JIT system

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Since the service organizations have limited use of inventory, JIT concepts are a relevant.

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Table 8.18.1 A toy company uses a kanban system to make a metal fastener that is a component of several toys. The waiting time for a container of the fasteners during production is 0.250.25 day; average processing time is 0.150.15 day per container. Each container holds 200 fasteners. The company uses 2000 fasteners a day in the production of its product. -Use the information in Table 8.1. How many kanban containers would be required if a 10 % efficiency factor is used?

(Multiple Choice)
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