Exam 23: Theory of Constraints

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According to the theory of constraints, which of the following is a financial measurement that can be used to measure the firm's ability to make money?

(Multiple Choice)
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The synchronous manufacturing approach uses backward scheduling.

(True/False)
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You have run a capacity resource profile on your shop.Products have been routed sequentially through resources A, B, C, and D.The capacity resource profile tells you that resource A is scheduled at 95 percent of capacity, resource B at 80 percent of capacity, resource C at 130 percent of capacity, and resource D at 100 percent of capacity.Assuming that the data we used to calculate the capacity resource profile are accurate, what would we expect to find when we go out to the shop? ________________________________________________________.

(Essay)
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According to the theory of constraints, which of the following is a financial measurement that can be used to measure the firm's ability to make money?

(Multiple Choice)
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You have run a capacity resource profile on your shop.A process routes products sequentially through resources A, B, C, and D.The capacity resource profile tells you that resource A is scheduled at 95 percent of capacity, resource B at 80 percent of capacity, resource C at 130 percent of capacity, and resource D at 100 percent of capacity.Assuming that the data we used to calculate the capacity resource profile was accurate, what have we discovered about the process A, B, C, and D? _________________________________________.

(Short Answer)
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Rather than try to adjust the master production schedule to change resource loads, it is more practical to control the flow at each bottleneck or CCR to bring capacities in line.

(True/False)
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JIT requires vendors to be located nearby.When compared to synchronous manufacturing, this is viewed as an advantage of JIT.

(True/False)
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On an assembly line, a process batch can be infinite.

(True/False)
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JIT requires work-in-process when used with kanban so there is inventory to pull.When compared to synchronous manufacturing, this is viewed as a negative aspect of JIT.

(True/False)
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Larger transfer batches give shorter lead times and lower inventories, and there is more material handling than smaller transfer batches.

(True/False)
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The term "dependent events" refers to a process sequence.

(True/False)
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According to the theory of constraints, it is wrong for manufacturers to try to match capacity with demand by attempting to balance capacity across a sequence of processes.Unbalanced capacity is better.

(True/False)
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Smaller transfer batches give lower work-in-process inventory and faster product flow.

(True/False)
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Name the five kinds of time that make up production cycle time according to Goldratt's theory of constraints.(1) _________________________________.(2) _________________________________.(3) _________________________________.(4) _________________________________.(5) _________________________________.

(Essay)
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Which of the following is not an important concept in TOC?

(Multiple Choice)
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In a process sequence where a product flows from process A to process B, process B is called the dependent process.

(True/False)
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JIT requires a stable production level.When compared to synchronous manufacturing, this is viewed as a negative aspect of JIT.

(True/False)
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In a process sequence where a product flows from process A to process B, what is process B called? _______________________________________.

(Short Answer)
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Looking at the loads that are placed on each resource by the products that are scheduled through them is called process flow profiling.

(True/False)
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Which of the following is an approach to dealing with a bottleneck?

(Multiple Choice)
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