Exam 18: Statistical Applications in Quality Management

Instruction 18-12 The manufacturer of canned food constructed control charts and analysed several quality characteristics. One characteristic of interest is the weight of the filled cans. The lower specification limit for weight is 2.95 kg. The table below provides the range and mean of the weights of five cans tested every 15 minutes during a day's production. Number XBar Range Number XBar Range 1 3.05072 0.0215 16 3.04646 0.073 2 3.01228 0.087 17 3.03868 0.0696 3 3.03558 0.0851 18 3.03338 0.0329 4 3.01014 0.0674 19 3.03322 0.0455 5 3.00858 0.0983 20 3.05078 0.0215 6 3.02704 0.0527 21 3.04808 0.0396 7 3.04268 0.0508 22 3.05348 0.0581 8 3.01052 0.0791 23 3.05516 0.0682 9 3.03464 0.0663 24 3.03426 0.0325 10 3.02034 0.0538 25 3.0516 0.0641 11 3.03764 0.0584 26 3.05562 0.0809 12 3.0409 0.0434 27 3.04402 0.0374 13 3.0519 0.0762 28 3.06458 0.0284 14 3.03994 0.0833 29 3.0544 0.0738 15 3.03788 0.0601 -Referring to Instruction 18-13,construct an R chart for the number of blemishes.

Instruction 18-15 The manufacturer of canned food constructed control charts and analysed several quality characteristics. One characteristic of interest is the weight of the filled cans. The lower specification limit for weight is 2.95 kg. The table below provides the range and mean of the weights of five cans tested every 15 minutes during a day's production. Number XBar Range Number XBar Range 1 3.05072 0.0215 16 3.04646 0.073 2 3.01228 0.087 17 3.03868 0.0696 3 3.03558 0.0851 18 3.03338 0.0329 4 3.01014 0.0674 19 3.03322 0.0455 5 3.00858 0.0983 20 3.05078 0.0215 6 3.02704 0.0527 21 3.04808 0.0396 7 3.04268 0.0508 22 3.05348 0.0581 8 3.01052 0.0791 23 3.05516 0.0682 9 3.03464 0.0663 24 3.03426 0.0325 10 3.02034 0.0538 25 3.0516 0.0641 11 3.03764 0.0584 26 3.05562 0.0809 12 3.0409 0.0434 27 3.04402 0.0374 13 3.0519 0.0762 28 3.06458 0.0284 14 3.03994 0.0833 29 3.0544 0.0738 15 3.03788 0.0601 -Referring to Instruction 18-15,construct an R chart for the weight.

Determining the root causes of why defects can occur along with the variables in the process that cause these defects to occur involves which part of the DMAIC process?

Instruction 18-11 Recently, a university switched to a new type of computer-based registration. The registrar is concerned with the amount of time students are spending on the computer registering under the new system. She decides to randomly select eight students on each of the 12 days of the registration and determine the time each spends on the computer registering. The range, mean, and standard deviation of the times required to register are in the table that follows. Day Range Mean Std. Dev 1 10 5.250 3.4949 2 31 15.250 10.3060 3 13 20.375 4.9262 4 21 22.875 8.3911 5 35 8.500 11.3767 6 18 7.875 6.9372 7 25 11.250 8.5815 8 30 7.875 9.5235 9 17 10.250 6.3640 10 22 9.500 7.8740 11 27 7.875 8.7086 12 26 12.875 9.3723 -Referring to Instruction 18-11,the chart is to be used for the time required to register.The centre line of this chart is located at _______

Instruction 18-1 Below is the number of defective items from a production line over 20 consecutive morning shifts. Day Nonconf. Day Nonconf. 1 26 11 22 2 27 12 26 3 23 13 21 4 21 14 22 5 26 15 19 6 20 16 17 7 35 17 21 8 30 18 18 9 21 19 16 10 25 20 17 Note: Nonconf. = Nonconformances -Referring to Instruction 18-1,the c chart suggests that the special cause of variation must be incorporated into the process to become part of the permanent ongoing process.

Instruction 18-12 The manufacturer of canned food constructed control charts and analysed several quality characteristics. One characteristic of interest is the weight of the filled cans. The lower specification limit for weight is 2.95 kg. The table below provides the range and mean of the weights of five cans tested every 15 minutes during a day's production. Number XBar Range Number XBar Range 1 3.05072 0.0215 16 3.04646 0.073 2 3.01228 0.087 17 3.03868 0.0696 3 3.03558 0.0851 18 3.03338 0.0329 4 3.01014 0.0674 19 3.03322 0.0455 5 3.00858 0.0983 20 3.05078 0.0215 6 3.02704 0.0527 21 3.04808 0.0396 7 3.04268 0.0508 22 3.05348 0.0581 8 3.01052 0.0791 23 3.05516 0.0682 9 3.03464 0.0663 24 3.03426 0.0325 10 3.02034 0.0538 25 3.0516 0.0641 11 3.03764 0.0584 26 3.05562 0.0809 12 3.0409 0.0434 27 3.04402 0.0374 13 3.0519 0.0762 28 3.06458 0.0284 14 3.03994 0.0833 29 3.0544 0.0738 15 3.03788 0.0601 -Referring to Instruction 18-12,an R chart is to be constructed for the weight.One way to create the upper control limit involves multiplying the mean of the sample ranges by D₄.For this data set,the value of D₄ is _______

Instruction 18-12 The manufacturer of canned food constructed control charts and analysed several quality characteristics. One characteristic of interest is the weight of the filled cans. The lower specification limit for weight is 2.95 kg. The table below provides the range and mean of the weights of five cans tested every 15 minutes during a day's production. Number XBar Range Number XBar Range 1 3.05072 0.0215 16 3.04646 0.073 2 3.01228 0.087 17 3.03868 0.0696 3 3.03558 0.0851 18 3.03338 0.0329 4 3.01014 0.0674 19 3.03322 0.0455 5 3.00858 0.0983 20 3.05078 0.0215 6 3.02704 0.0527 21 3.04808 0.0396 7 3.04268 0.0508 22 3.05348 0.0581 8 3.01052 0.0791 23 3.05516 0.0682 9 3.03464 0.0663 24 3.03426 0.0325 10 3.02034 0.0538 25 3.0516 0.0641 11 3.03764 0.0584 26 3.05562 0.0809 12 3.0409 0.0434 27 3.04402 0.0374 13 3.0519 0.0762 28 3.06458 0.0284 14 3.03994 0.0833 29 3.0544 0.0738 15 3.03788 0.0601 -Referring to Instruction 18-12,an R chart is to be used for the weight.The center line of this chart is located at _______

Instruction 18-3 A political pollster randomly selects a sample of 100 voters each day for eight successive days and asks how many will vote for the incumbent. The pollster wishes to construct a p chart to see if the percentage favouring the incumbent candidate is too erratic. Sample (Day) Number Favouring Incumbent Candidate 1 57 2 57 3 53 4 51 5 55 6 60 7 56 8 59 -Referring to Instruction 18-3,what is the numerical value of the centre line for the p chart?

Maintaining the gains that have been made with a revised process in the long term by avoiding potential problems that can occur when a process is changed involves which part of the DMAIC process?

Instruction 18-10 A supplier of silicone sheets for producers of computer chips wants to evaluate her manufacturing process. She takes a sample size of five from each day's output and counts the number of blemishes on each silicone sheet. The results from 20 days of such evaluations are presented below. She also decides that the upper specification limit is 10 blemishes. Day 1 2 3 4 5 Mean Range 1 8 10 14 6 5 8.6 9 2 8 13 6 6 10 8.6 7 3 10 12 7 7 9 9.0 5 4 5 9 12 7 10 8.6 7 5 8 3 8 9 10 7.6 7 6 9 7 9 6 9 8.0 3 7 10 10 5 7 6 7.6 5 8 10 9 10 6 5 8.0 5 9 6 10 6 9 9 8.0 4 10 6 9 8 6 8 7.4 3 11 8 5 6 10 10 7.8 5 12 6 4 7 7 12 7.2 8 13 7 5 7 6 9 6.8 4 14 5 8 8 7 6 6.8 3 15 7 12 10 6 10 9.0 6 16 7 11 4 7 8 7.4 7 17 8 4 5 4 7 5.6 4 18 11 4 11 11 10 9.4 7 19 6 10 6 10 10 8.4 4 20 6 12 12 6 8 8.8 6 -Referring to Instruction 18-10,the chart is to be used for the number of blemishes.The lower control limit for this data set is _______,while the upper control limit is _______.

Which of the following situations suggests a process that appears to be operating in a state of statistical control?

Instruction 18-4 A manufacturer of computer disks took samples of 240 disks on 15 consecutive days. The number of disks with bad sectors was determined for each of these samples. The results are in the table that follows. Day Bad \% Bad 1 9 0.037500 2 7 0.029167 3 4 0.016667 4 6 0.025000 5 8 0.033333 6 3 0.012500 7 6 0.025000 8 10 0.041667 9 16 0.066667 10 24 0.100000 11 15 0.062500 12 9 0.037500 13 4 0.016667 14 8 0.033333 15 6 0.025000 -Referring to Instruction 18-4,the process seems to be _______.

The cause of variation that can be reduced only by changing the system is _______ cause variation.

Instruction 18-12 The manufacturer of canned food constructed control charts and analysed several quality characteristics. One characteristic of interest is the weight of the filled cans. The lower specification limit for weight is 2.95 kg. The table below provides the range and mean of the weights of five cans tested every 15 minutes during a day's production. Number XBar Range Number XBar Range 1 3.05072 0.0215 16 3.04646 0.073 2 3.01228 0.087 17 3.03868 0.0696 3 3.03558 0.0851 18 3.03338 0.0329 4 3.01014 0.0674 19 3.03322 0.0455 5 3.00858 0.0983 20 3.05078 0.0215 6 3.02704 0.0527 21 3.04808 0.0396 7 3.04268 0.0508 22 3.05348 0.0581 8 3.01052 0.0791 23 3.05516 0.0682 9 3.03464 0.0663 24 3.03426 0.0325 10 3.02034 0.0538 25 3.0516 0.0641 11 3.03764 0.0584 26 3.05562 0.0809 12 3.0409 0.0434 27 3.04402 0.0374 13 3.0519 0.0762 28 3.06458 0.0284 14 3.03994 0.0833 29 3.0544 0.0738 15 3.03788 0.0601 -Referring to Instruction 18-12,an R chart is to be used for the weight.One way to obtain the control limits is to take the grand mean and add and subtract the product of A₂ times the mean of the sample ranges.For this data set,the value of A₂ is _______.

Instruction 18-14 Recently, a university switched to a new type of computer-based registration. The registrar is concerned with the amount of time students are spending on the computer registering under the new system. She decides to randomly select eight students on each of the 12 days of the registration and determine the time each spends on the computer registering. The range, mean, and standard deviation of the times required to register are in the table that follows. Day Range Mean Std. Dev 1 10 5.250 3.4949 2 31 15.250 10.3060 3 13 20.375 4.9262 4 21 22.875 8.3911 5 35 8.500 11.3767 6 18 7.875 6.9372 7 25 11.250 8.5815 8 30 7.875 9.5235 9 17 10.250 6.3640 10 22 9.500 7.8740 11 27 7.875 8.7086 12 26 12.875 9.3723 -Referring to Instruction 18-14,construct the chart for the time required to register.

The p chart is a control chart used for monitoring the proportion of items in a batch that meet given specifications.

The Shewhart-Deming cycle plays an important role in which of the following 14 points for management?

The purpose of a control chart is to eliminate common cause variation.

Which of the following is NOT one of Deming's 14 points?

An in-control process must be achieved before being able to estimate process capability.