Exam 18: Statistical Applications in Quality Management

Instruction 18-4 A manufacturer of computer disks took samples of 240 disks on 15 consecutive days. The number of disks with bad sectors was determined for each of these samples. The results are in the table that follows. Day Bad \% Bad 1 9 0.037500 2 7 0.029167 3 4 0.016667 4 6 0.025000 5 8 0.033333 6 3 0.012500 7 6 0.025000 8 10 0.041667 9 16 0.066667 10 24 0.100000 11 15 0.062500 12 9 0.037500 13 4 0.016667 14 8 0.033333 15 6 0.025000 -Referring to Instruction 18-4,a p control chart is to be made for these data.The upper control limit is _______,and the lower control limit is _______.

C_p >1 indicates that if the process mean can be centred,then more than 99.73% of the observations will fall inside the specification limits.

Instruction 18-12 The manufacturer of canned food constructed control charts and analysed several quality characteristics. One characteristic of interest is the weight of the filled cans. The lower specification limit for weight is 2.95 kg. The table below provides the range and mean of the weights of five cans tested every 15 minutes during a day's production. Number XBar Range Number XBar Range 1 3.05072 0.0215 16 3.04646 0.073 2 3.01228 0.087 17 3.03868 0.0696 3 3.03558 0.0851 18 3.03338 0.0329 4 3.01014 0.0674 19 3.03322 0.0455 5 3.00858 0.0983 20 3.05078 0.0215 6 3.02704 0.0527 21 3.04808 0.0396 7 3.04268 0.0508 22 3.05348 0.0581 8 3.01052 0.0791 23 3.05516 0.0682 9 3.03464 0.0663 24 3.03426 0.0325 10 3.02034 0.0538 25 3.0516 0.0641 11 3.03764 0.0584 26 3.05562 0.0809 12 3.0409 0.0434 27 3.04402 0.0374 13 3.0519 0.0762 28 3.06458 0.0284 14 3.03994 0.0833 29 3.0544 0.0738 15 3.03788 0.0601 -Referring to Instruction 18-12,an R chart is to be used for the weight.The lower control limit for this data set is _______,while the upper control limit is _______

One of the morals of the red bead experiment is that variation is part of any process.

Instruction 18-12 The manufacturer of canned food constructed control charts and analysed several quality characteristics. One characteristic of interest is the weight of the filled cans. The lower specification limit for weight is 2.95 kg. The table below provides the range and mean of the weights of five cans tested every 15 minutes during a day's production. Number XBar Range Number XBar Range 1 3.05072 0.0215 16 3.04646 0.073 2 3.01228 0.087 17 3.03868 0.0696 3 3.03558 0.0851 18 3.03338 0.0329 4 3.01014 0.0674 19 3.03322 0.0455 5 3.00858 0.0983 20 3.05078 0.0215 6 3.02704 0.0527 21 3.04808 0.0396 7 3.04268 0.0508 22 3.05348 0.0581 8 3.01052 0.0791 23 3.05516 0.0682 9 3.03464 0.0663 24 3.03426 0.0325 10 3.02034 0.0538 25 3.0516 0.0641 11 3.03764 0.0584 26 3.05562 0.0809 12 3.0409 0.0434 27 3.04402 0.0374 13 3.0519 0.0762 28 3.06458 0.0284 14 3.03994 0.0833 29 3.0544 0.0738 15 3.03788 0.0601 -Referring to Instruction 18-12,an R chart is to be constructed for the weight.One way to create the lower control limit involves multiplying the mean of the sample ranges by D₃.For this data set,the value of D₃ is _______

Instruction 18-5 The maker of a packaged candy wants to evaluate the quality of her production process. On each of 16 consecutive days, she samples 600 bags of candy and determines the number in each day's sample that she considers to be of poor quality. The data that she developed follow. Day Number Poor Proportion Poor 1 33 0.0550000 2 29 0.0483333 3 31 0.0516667 4 32 0.0533333 5 43 0.0716667 6 45 0.0750000 7 46 0.0766667 8 48 0.0800000 9 48 0.0800000 10 46 0.0766667 11 28 0.0466667 12 32 0.0533333 13 28 0.0466667 14 32 0.0533333 15 31 0.0516667 16 24 0.0400000 -Referring to Instruction 18-5,construct a p control chart for these data.

Once the control limits are set for a control chart,one attempts to _______.

Instruction 18-5 The maker of a packaged candy wants to evaluate the quality of her production process. On each of 16 consecutive days, she samples 600 bags of candy and determines the number in each day's sample that she considers to be of poor quality. The data that she developed follow. Day Number Poor Proportion Poor 1 33 0.0550000 2 29 0.0483333 3 31 0.0516667 4 32 0.0533333 5 43 0.0716667 6 45 0.0750000 7 46 0.0766667 8 48 0.0800000 9 48 0.0800000 10 46 0.0766667 11 28 0.0466667 12 32 0.0533333 13 28 0.0466667 14 32 0.0533333 15 31 0.0516667 16 24 0.0400000 -Referring to Instruction 18-5,a p control chart is to be constructed for these data.The centre line for the chart should be located at _______.

It is not possible for the chart to be out of control when the R chart is in control.

_______ causes of variation are correctable without modifying the system.

The numerical measure of a process's ability to meet specification limits is known as the capability index.

Instruction 18-6 Below is the number of defective items from a production line over 20 consecutive morning shifts. Day Nonconf. Day Nonconf. 1 26 11 22 2 27 12 26 3 23 13 21 4 21 14 22 5 26 15 19 6 20 16 17 7 35 17 21 8 30 18 18 9 21 19 16 10 25 20 17 Note: Nonconf. = Nonconformances -Referring to Instruction 18-6,a c chart is to be constructed for the number of defective items.The lower control limits is _______.

Instruction 18-6 Below is the number of defective items from a production line over 20 consecutive morning shifts. Day Nonconf. Day Nonconf. 1 26 11 22 2 27 12 26 3 23 13 21 4 21 14 22 5 26 15 19 6 20 16 17 7 35 17 21 8 30 18 18 9 21 19 16 10 25 20 17 Note: Nonconf. = Nonconformances -Referring to Instruction 18-6,a c chart is to be constructed for the number of defective items.The upper control limits is _______.

Which of the following situations suggests a process that appears to be operating out of statistical control?

Instruction 18-12 The manufacturer of canned food constructed control charts and analysed several quality characteristics. One characteristic of interest is the weight of the filled cans. The lower specification limit for weight is 2.95 kg. The table below provides the range and mean of the weights of five cans tested every 15 minutes during a day's production. Number XBar Range Number XBar Range 1 3.05072 0.0215 16 3.04646 0.073 2 3.01228 0.087 17 3.03868 0.0696 3 3.03558 0.0851 18 3.03338 0.0329 4 3.01014 0.0674 19 3.03322 0.0455 5 3.00858 0.0983 20 3.05078 0.0215 6 3.02704 0.0527 21 3.04808 0.0396 7 3.04268 0.0508 22 3.05348 0.0581 8 3.01052 0.0791 23 3.05516 0.0682 9 3.03464 0.0663 24 3.03426 0.0325 10 3.02034 0.0538 25 3.0516 0.0641 11 3.03764 0.0584 26 3.05562 0.0809 12 3.0409 0.0434 27 3.04402 0.0374 13 3.0519 0.0762 28 3.06458 0.0284 14 3.03994 0.0833 29 3.0544 0.0738 15 3.03788 0.0601 -Referring to Instruction 18-13,construct the chart for the number of blemishes.

Which of the following best measures the ability of a process to consistently meet specified customer-driven requirement?

Instruction 18-3 A political pollster randomly selects a sample of 100 voters each day for eight successive days and asks how many will vote for the incumbent. The pollster wishes to construct a p chart to see if the percentage favouring the incumbent candidate is too erratic. Sample (Day) Number Favouring Incumbent Candidate 1 57 2 57 3 53 4 51 5 55 6 60 7 56 8 59 -Referring to Instruction 18-3,what is the numerical value of the upper control limit for the p chart?

Instruction 18-16 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds) is too erratic and adversely affects expected profits. The supervisor proceeds by randomly sampling five individuals per hour for a period of 10 hours. The sample mean and range for each hour are listed below. She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds, respectively. -Referring to Instruction 18-16,what is the value of the C_pk index?

Common causes of variation are correctable without modifying the system.

The R chart is a control chart used to monitor a process mean.