Exam 12: Standard Costs: Direct Labor and Materials
Assignment of Decision Rights for Setting Standards
Attendant Media Graphics (AMG) is a rapidly expanding company involved in the mass reproduction of instructional materials. AMG is organized into a number of production departments, each of which is responsible for a particular stage of the production process, such as copyediting, typesetting, printing, and binding. An engineering department provides technical assistance to the various production units. Ralph Davis, owner and manager of AMG, has made a concentrated effort to provide a quality product at a competitive price with delivery on the promised due date. Expanding sales have been attributed to this philosophy. Davis is finding it increasingly difficult to personally supervise the operations of AMG and is beginning to institute an organizational structure that would facilitate management control.
One change recently made was the designation of operating departments as cost centers, with control over departmental operations transferred from Davis to each departmental manager. However, quality control still reports directly to Davis, as do the finance and accounting functions. A materials manager was hired to purchase all raw materials and to oversee the inventory handling (receiving, storage, etc.) and record-keeping functions. The materials manager is also responsible for maintaining an adequate inventory based upon planned production levels.
The loss of personal control over the operations of AMG caused Davis to look for a method of efficiently evaluating performance. Dave Cress, a new cost accountant, proposed the use of a standard cost system. Variances for materials and labor could then be calculated and reported directly to Davis.
Required:
a. Assume that AMG is going to implement a standard cost system and establish standards for materials, labor, and manufacturing overhead. For each of these cost components, identify and discuss.
(i) Who should be involved in setting the standards?
(ii) The factors that should be considered in establishing the standards.
b. Describe the basis for assignment of responsibility under a standard cost system.
a. (i) Responsible parties for setting standards
Materials
The development of standard prices for material is primarily the responsibility of the materials manager because this person has the specialized knowledge.
Operating department managers and engineering should both be involved in setting standards for material quantities.
Labor
The personnel manager or payroll manager would be involved in setting standard labor rates.
Operating department managers with input from production supervisors and engineering would be involved in setting standards for labor usage.
Manufacturing Overhead
Operating department managers, service department managers, and cost accounting would all be involved in setting the standards for manufacturing overhead.
General
Cost accounting should review the standards for material and labor and Ralph Davis should review and approve all of the standards. Thus, the manager with the specialized knowledge about the standard initiates the standard. But, cost accounting and Davis have the decision control rights over all the standards.
(ii) The factors that should be considered in establishing materials standards include the following.
• Price studies including expected general economic conditions, industry prospects, demand for the materials, and market conditions.
• Product specifications from descriptions, drawings, and blueprints.
• Past records on raw material cost, usage, waste, and scrap.
The factors that should be considered in establishing labor standards include the following.
• Employee skills, experience, and training, and the mix of employees for each job.
• Time and motion studies to determine the efficiency of labor and machinery.
• Past performance and payroll records including historical wage rates.
The factors that should be considered in establishing manufacturing overhead standards include the following:
• Estimated expenditures for all indirect factory expense items such as indirect materials, indirect labor, property taxes, insurance, depreciation, supplies, utilities, and repairs.
• Cost behavior of each overhead item (fixed and variable).
• Basis for charging costs to production.
b. The basis for assignment of responsibility under a standard cost system is controllability. In general, judgments about whether departments or department managers are performing efficiently should not be affected by items over which they have no control.
The responsibility for a variance should be assigned to the department or individual that has the greatest responsibility for deciding whether a specific cost should be incurred. Some variances, however, are interdependent and responsibility must be shared.
Standard Labor Variances
A CPA firm estimates that an audit will require the following work: Type of Auditor Expected Hours Cost per Hour Standard Costs Manager 10 \ 50 \ 500 Senior 20 40 800 Staff 30 Total 70 \ 2,500 The actual hours and costs were: Type of Auditor Actual Hours Actual Cost per Hour Actual costs Manager 9 \ 52 \ 468 Senior 22 38 836 Staff 30 Total 75 \ 2,624 Required:
Calculate the direct labor, wage rate, and labor efficiency variances for each type of auditor and interpret.
The direct labor variance for each type of auditor is: The wage rate variance for each type of auditor is:
The labor efficiency variance for each type of auditor is:
Note that the direct labor variance is equal to the sum of the wage rate and labor efficiency variances. The favorable wage rate variance means that on average the auditors were paid less than expected although managers were paid more than expected. The unfavorable labor efficiency variance means that on average the auditors took longer to complete the audit than expected. Managers, however, spent less time on the audit than expected.
Ultimate U-bolts (UU) paid $161,175 for direct labor this month, paying $1.50 cents less per hour than planned. Fifty-four thousand pounds of bolts were produced and direct labor was paid for 9,210 hours. Producing one pound takes ten minutes. Which is true?
E
Basic Price and Quantity Variances for Labor and Materials
Arrow Industries employs a standard cost system in which direct materials inventory is carried at standard cost. Arrow has established the following standards for the direct costs of one unit of product. Standard Quantity Standard Price Standard Cost Direct materials 8 pounds \ 1.80 pound \ 14.40 Direct labor 0.25 hour \ 8.00 hour \ 16.40 During May, Arrow purchased 160,000 pounds of direct materials at a total cost of $304,000. The total factory wages for May were $42,000, 90 percent of which were for direct labor. Arrow manufactured 19,000 units of product during May using 142,500 pounds of direct material and 5,000 direct labor hours.
Required:
a. Calculate the direct materials price variance for May.
b. Calculate the direct materials quantity variance for May.
c. Calculate the direct labor wage rate variance for May.
d. Calculate the direct labor efficiency variance for May.
Expected, Standard, and Actual Labor Hours
The Pizza Company makes two types of frozen pizzas: pepperoni and cheese. The Pizza Company allocates overhead to these two products based on the number of direct labor hours. The direct labor hours per unit for making a pepperoni pizza is 5 minutes or 1/12 of an hour. The direct labor hours per unit for making a cheese pizza is 4 minutes or 1/15 of an hour. At the start of the year the Pizza Company expected to make 12,000 pepperoni pizzas and 6,000 cheese pizzas. During the year, the Pizza Company actually made 9,000 pepperoni pizzas and 7,500 cheese pizzas. The time cards indicate that direct laborers worked for 1,300 hours. What are the total expected direct labor hours, standard direct labor hours, and actual direct labor hours?
Establishing a Standard Cost System
The Tipy Canoe Company makes fiberglass canoes. The fiberglass resin is initially molded to the shape of a canoe, then sanded and painted. Metal or wooden seats and frames are added for stability. The Tipy Canoe Company was started several years ago in the owner's garage. The owner, Jeff George, did a lot of the initial manual labor with the help of a few friends. The company has since expanded into a large warehouse and new employees have been hired. Because of the expansion, Jeff is no longer directly involved with production and is concerned about his ability to plan for and control the company. He is considering the implementation of a standard cost system.
Required:
a. Describe the procedures Jeff should use in setting standards for direct labor and direct materials.
b. Describe how Jeff could use standards for planning purposes.
c. Describe how Jeff could use standards for motivating employees and problems in using standards as performance measures.
d. Why are some of Jeff's friends who worked with from the beginning not very excited about a change to a standard cost system?
Fantastic Diapers made 3,000 batches this month. According to the plan, each batch needs 45 minutes of direct labor, which is paid $12.50 per hour, including benefits. Payroll records showed that 2,100 labor hours were worked and that 50 cents more per hour was paid. Which is true?
Developing Standards
Cold Queen Company is a small producer of fruit-flavored frozen desserts. For many years, Cold Queen's products have had strong regional sales on the basis of brand recognition; however, other companies have begun marketing similar products in the area, and price competition has become increasingly important. John Wakefield, the company's controller, is planning to implement a standard cost system for Cold Queen and has gathered considerable information from his co-workers on production and materials requirements for Cold Queen's products. Wakefield believes that the use of standard costing will allow Cold Queen to improve cost control and make better pricing decisions.
Cold Queen's most popular product is raspberry sherbet. The sherbet is produced in 10-gallon batches, and each batch requires six quarts of good raspberries. The fresh raspberries are sorted by hand before entering the production process. Because of imperfections in the raspberries and normal spoilage, one quart of berries is discarded for every four quarts of acceptable berries. Three minutes is the standard direct labor time for sorting to obtain one quart of acceptable raspberries. The acceptable raspberries are then blended with the other ingredients; blending requires 12 minutes of direct labor time per batch. After blending, the sherbet is packaged in quart containers. Wakefield has gathered the following pricing information:
• Cold Queen purchases raspberries at a cost of $0.80 per quart. All other ingredients cost a total of $4.50 per 10-gallon batch.
• Direct labor is paid at the rate of $9.00 per hour.
• The total cost of material and labor required to package the sherbet is $0.38 per quart.
Required:
a. Develop the standard cost for the direct cost components of a 10-gallon batch of raspberry sherbet. For each direct cost component of a batch of raspberry sherbet, the standard cost should identify the
(i) Standard quantity.
(ii) Standard rate.
(iii) Standard cost per batch.
b. As part of the implementation of a standard cost system at Cold Queen, John Wakefield plans to train those responsible for maintaining the standards in the use of variance analysis. Wakefield is particularly concerned with the causes of unfavorable variances.
(i) Discuss the possible causes of unfavorable materials price variances and identify the individual(s) who should be held responsible for them.
(ii) Discuss the possible causes of unfavorable labor efficiency variances and identify the individual(s) who should be held responsible for them.
Adapting Variance Analysis to a Marketing Department
Sue Young sells fax machines for Express Fax. There are two fax machines: model 700 and model 800. At the beginning of the month, Sue's sales budget is as follows: Model 700 Model 800 Budgeted contribution margin per unit \ 200 \ 300 Forecasted sales in units 100 100 Budgeted margins \ 20,000 \ 30,000 At the end of the month, the number of units sold and the actual contribution margins are as follows: Model 700 Model 800 Actual contribution margin \ 150 \ 350 Number of units sold 150 80 Actual contribution \ 22,500 \ 28,000 Contribution margins have changed during the month because the fax machines are imported and foreign exchange rates have changed.
Required:
Design a performance evaluation report that analyzes Sue Young's performance for the month.
When variances are used as an input to the performance evaluation system, which of the following scenarios may be encountered?
Materials Quantity Variance: Solving for Actual Quantity
Toddca planned to produce 3,000 units of its single product, Terrgam, during November. The standard specifications for one unit of Terrgam include six pounds of material at $0.30 per pound. Actual production in November was 3,100 units of Terrgam. The accountant computed a favorable materials purchase price variance of $380 and an unfavorable materials quantity variance of $120.
Required:
Based on these data, calculate how many pounds of material were used in the production of Terrgam during November.
Hospital Software sells and installs computer software used by hospitals for patient admissions and billing. Every sale requires that Hospital Services modify its proprietary software for the specific demands of the client. Prior to each installation, Hospital Software estimates the number of hours of programming time each job will require and the cost of the programmers. Programmers record the amount of time they spend on each modification, and variance reports are prepared at the end of each installation.
For the Denver General Hospital account, Hospital Software estimates the following labor standards: Standard Hours Standard Rate per Hour Junior 85 \ 23 programmer Senior programmer 33 \ 31 After the job was completed, the following costs were reported: Junior programmer (98 hours) \ 2,352 Senior programmer ( 36 hours) \ 1,044 Required:
Calculate the labor efficiency and labor wage rate variances for the junior and senior programmers on the Denver General Hospital account.
Compute the actual wage rates given the actual hours and actual cost:
What is the typical treatment of large year-end balances in the variance accounts?
Fegox Firinghi (FF) produces flip flops. Each flip-flop requires 2 lbs of Flub and 1 lb of Fleeb, which are planned to cost $8 and $3 per lb. respectively. During the month of May, FF purchased 22,000 lbs of Flub for $194,000 and 13,000 lbs of Fleeb for $42,000. All materials were consumed in producing 10,500 good flip flops. Which is true?
A review of skilled engineering labor rates and variances at Kumisomo Industries revealed the following: Actual wage per hour was ¥15,000, as opposed to ¥13,000 planned. Actual labor hours per unit produced were 1.2 compared with 1.4 hours planned. If during a period 1,000 units were produced, which of the following is false?
Differences between Lean Manufacturing and Standard Costing
Lean Manufacturing and standard cost accounting systems are not necessarily substitutes. However, very few firms use both lean manufacturing and standard costs. In fact, some management consultants who advocate lean manufacturing argue that firms should abandon their standard cost systems.
Required:
a. Concisely describe lean manufacturing.
b. Concisely describe standard costing.
c. Why do so few firms use both lean manufacturing and standard costing together?
Barb Bubbletop (BB) produces bangles. Each bangle requires .25 lbs of bronze which should cost $16 per lb. In August, BB purchased 12,000 lbs of bronze at $15 per lb. In the month, 41,000 bangles were made, and 11,000 lbs of bronze were used. Which is false of BB's materials variances?
Fegox Firinghi (FF) produces flip flops. Each flip-flop requires 2 lbs of Flub and 1 lb of Fleeb, which are planned to cost $8 and $3 per lb. respectively. During the month of May, FF purchased 22,000 lbs of Flub for $194,000 and 13,000 lbs of Fleeb for $42,000. All materials were consumed in producing 10,500 good flip flops. Which is true?
Filters
- Essay(0)
- Multiple Choice(0)
- Short Answer(0)
- True False(0)
- Matching(0)