Exam 13: Resource Planning

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Discussed why lots sizing is important in MRP.

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Dependent demand occurs because the quantity required is a function of the demand for other items held in inventory.

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Table 13.3 Consider the following MPS, BOM, and inventory data. You will need a blank MRP record to answer the question(s). Master Production Schedule: the following table shows the MPS start quantities. Week Week 1 2 3 4 5 6 A 50 80 100 B 60 100 Bill of Material -End item A uses 1 each of component C and 1 each of subassembly D. -Subassembly D uses 2 each of component E and 2 each of component F. -End item B uses 1 each of component C and 2 each of component F. Selected Inventory Data Item Data Category Lot-sizing rule 4 4 FOQ =250 POQ (=2) Lead time (wks) 3 1 3 1 Beginning (on-hand) inventory 50 80 90 30 Scheduled receipts 80(1) None 250(3) 205(1) -Use the information in Table 13.3. Which one of the following statements on item C is TRUE?

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In a dependent demand environment, explained why MRP does a better job of estimating the need to replenish inventory items than does a fixed order quantity system.

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_________ are orders that have been placed, but not yet completed.

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_________ systems are large, integrated information systems that support many enterprise processes and data storage needs.

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_________ is an algorithm designed to schedule a group of orders appropriately across an entire shop.

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Table 13.8 Sunshine Manufacture produces three products, X, Y, and Z. The production of these end items is controlled by an MRP system. Each end item X is assembled with two components of A and one component of B. Each end item of Y is assembled with two components of C and one component of A, each component of C is manufactured from one unit of B. End item Z is assembled from one unit of D and one unit of C, D is manufactured from one unit of A, and C is manufactured from one unit of B. -Use the information in Table 13.8. If level- by- level processing is used, what is a correct order for processing components A, B, C, and D?

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_________ demand occurs because the quantity required is a function of the demand for the other items held in inventory.

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Which best defines the gross requirements for a component item?

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Table 13.7. Table 13.7.   -Use the information from Table 13.7. If a POQ lot- sizing rule is used, where P = 3, how many planned order releases are there for item XYZ? -Use the information from Table 13.7. If a POQ lot- sizing rule is used, where P = 3, how many planned order releases are there for item XYZ?

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The _________ is a record of all components of an item, the parent- component relationships, and usage quantities derived from engineering and process design.

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Environmental management and MRP do not work well together.

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The lot- sizing rule that generates the highest level of average inventory because it creates inventory remnants is

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Material requirements planning (MRP) is a computerized information system developed specifically to aid in managing dependent demand inventory and scheduling replenishment orders.

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The Bill of Resources is a list of

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Management wishes to use a FOQ lot- sizing rule for an item based on the economic order quantity. If the annual demand is 1200 units, the holding cost is $10/unit/year, and the setup cost is $50/lot, which one of the following fixed order quantities is most appropriate?

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Lumpy dependent demand can result from continuous independent demand.

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An action bucket is the first week's entry of the planned order release row.

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Complete the following MRP schedule: Complete the following MRP schedule:

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