Exam 4: Manufacturing Materials and Processes

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Describe a feature of milling machines that influences the ability of operations and shapes that can be performed.

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The large variety of milling cutters influences the flexibility of operations.

Define normalizing.

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. Normalizing is a process of heating the steel to a specified temperature and then allowing the material to cool slowly by air, which brings the steel to a normal state.

How is the Rockwell hardness test performed?

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. The Rockwell hardness test is performed using a machine that measures hardness by determining the depth of penetration of a spherical-shaped device under controlled conditions.

Describe hot spots in casting.

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Describe the primary function of a key.

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Name the quality control/detection system that uses statis- tical techniques and problem solving to monitor, evaluate, and provide guidance for adjusting the process to improve quality.

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Give the general definition of plastic.

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Name the type of thermoplastics that are very resistant to chemicals, friction, and moisture. These materials have ex- cellent dimensional stability for use as wire coating and in- sulation, nonstick surfaces, chemical containers, O-rings, and tubing.

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Define ferrous metals.

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What is the estimated shrinkage for most irons?

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Name the plastic that is commonly called PVC.

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Name the process that takes metal-alloyed powders and feeds them into a die where they are compacted under pres- sure to form the desired shape. The compacted metal is then removed from the die and heated at temperatures below the melting point of the metal.

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Describe the characteristics of gray cast iron.

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Describe swaging.

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identify the type of metal or metals that are part of the given Unified Numbering System (UNS) series: -F00001 to F99999

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Give the name of the thermoplastic that has the versions nitrate, acetate, butyrate, propionate, and ethyl cellulose.

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Name the plastic that is inexpensive and easy to manufac- ture, has excellent transparency, and is very rigid. However, it can be brittle and has poor impact, weather, and chemical resistance. Products include model kits, plastic glass, lenses, eating utensils, and containers.

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Describe high carbon steel.

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Identify the steel recommended for the following general applications: agricultural steel, bolts and screws, car and truck gears, transmission shafts.

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Describe upset forging.

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