Exam 17: Statistical Applications in Quality Management

Determining the root causes of why defects can occur along with the variables in the process that cause these defects to occur involves which part of the DMAIC process?

The C_p index measures the potential of a process,not its actual performance.

TABLE 17-8 Recently,a university switched to a new type of computer-based registration.The registrar is concerned with the amount of time students are spending on the computer registering under the new system.She decides to randomly select 8 students on each of the 12 days of the registration and determine the time each spends on the computer registering.The range,mean,and standard deviation of the times required to register are in the table that follows. -Referring to Table 17-8,construct an R chart for the time required to register.

TABLE 17-4 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds)is too erratic and adversely affects expected profits.The supervisor proceeds by randomly sampling 5 individuals per hour for a period of 10 hours.The sample mean and range for each hour are listed below. She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds, respectively. -Referring to Table 17-4,suppose the supervisor constructs an chart to see if the process is in-control.What are the lower and upper control limits of this chart?

TABLE 17-7 A supplier of silicone sheets for producers of computer chips wants to evaluate her manufacturing process.She takes samples of size 5 from each day's output and counts the number of blemishes on each silicone sheet.The results from 20 days of such evaluations are presented below. -Referring to Table 17-7,an R chart is to be constructed for the number of blemishes.One way to create the lower control limit involves multiplying the mean of the sample ranges by D₃.For this data set,the value of D₃ is ________.

TABLE 17-1 A local newspaper has 10 delivery boys who each deliver the morning paper to 50 customers every day.The owner decides to record the number of papers delivered on time for a 10-day period for one of the delivery boys and construct a p chart to see whether the percentage is too erratic. -Referring to Table 17-1,what is the numerical value of the center line for the p chart?

TABLE 17-9 The manufacturer of canned food constructed control charts and analyzed several quality characteristics.One characteristic of interest is the weight of the filled cans.The lower specification limit for weight is 2.95 pounds.The table below provides the range and mean of the weights of five cans tested every fifteen minutes during a day's production. -Referring to Table 17-9,an R chart is to be constructed for the weight.The lower control limit for this data set is ________.

C_pk > 1 indicates that the process average is exactly 3 standard deviations away from the closest specification limit.

TABLE 17-7 A supplier of silicone sheets for producers of computer chips wants to evaluate her manufacturing process.She takes samples of size 5 from each day's output and counts the number of blemishes on each silicone sheet.The results from 20 days of such evaluations are presented below. -Referring to Table 17-7,an chart is to be used for the number of blemishes.One way to obtain the control limits is to take the grand mean and add and subtract the product of A₂ times the mean of the sample ranges.For this data set,the value of A₂ is ________.

TABLE 17-7 A supplier of silicone sheets for producers of computer chips wants to evaluate her manufacturing process.She takes samples of size 5 from each day's output and counts the number of blemishes on each silicone sheet.The results from 20 days of such evaluations are presented below. -Referring to Table 17-7,construct an R chart for the number of blemishes.

The control limits are based on the standard deviation of the process.

TABLE 17-8 Recently,a university switched to a new type of computer-based registration.The registrar is concerned with the amount of time students are spending on the computer registering under the new system.She decides to randomly select 8 students on each of the 12 days of the registration and determine the time each spends on the computer registering.The range,mean,and standard deviation of the times required to register are in the table that follows. -Referring to Table 17-8,an chart is to be used for the time required to register.One way to obtain the control limits is to take the grand mean and add and subtract the product of A₂ times the mean of the sample ranges.For this data set,the value of A₂ is ________.

Changes in the system to reduce common cause variation are the responsibility of management.

Developing operational definitions for each critical-to-quality characteristic involves which part of the DMAIC process?

TABLE 17-10 Below is the number of defective items from a production line over twenty consecutive morning shifts. -Referring to Table 17-10,a c chart is to be constructed for the number of defective items.The center line of this c chart is located at ________.

TABLE 17-4 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds)is too erratic and adversely affects expected profits.The supervisor proceeds by randomly sampling 5 individuals per hour for a period of 10 hours.The sample mean and range for each hour are listed below. She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds, respectively. -Referring to Table 17-4,suppose the supervisor constructs an chart to see if the process is in-control.What is the center line of the chart?

Maintaining the gains that have been made with a revised process in the long term by avoiding potential problems that can occur when a process is changed involves which part of the DMAIC process?

TABLE 17-7 A supplier of silicone sheets for producers of computer chips wants to evaluate her manufacturing process.She takes samples of size 5 from each day's output and counts the number of blemishes on each silicone sheet.The results from 20 days of such evaluations are presented below. -Referring to Table 17-7,what percentage of the chips will fall below the upper specification limit?

TABLE 17-9 The manufacturer of canned food constructed control charts and analyzed several quality characteristics.One characteristic of interest is the weight of the filled cans.The lower specification limit for weight is 2.95 pounds.The table below provides the range and mean of the weights of five cans tested every fifteen minutes during a day's production. -Referring to Table 17-9,an chart is to be used for the weight.The center line of this chart is located at ________.

TABLE 17-6 The maker of a packaged candy wants to evaluate the quality of her production process.On each of 16 consecutive days,she samples 600 bags of candy and determines the number in each day's sample that she considers to be of poor quality.The data that she developed follow. -Referring to Table 17-6,a p control chart is to be constructed for these data.The center line for the chart should be located at ________.