Question 1

Mining is classified in which one of the following industry categories:

Accepted Answer

A) agricultural industry 
B) manufacturing industry 
C) primary industry 
D) secondary industry 
E) service industry
F)tertiary industry 
A) agricultural industry 
B) manufacturing industry 
C) primary industry 
D) secondary industry 
E) service industry
F)tertiary industry C

Question 2

Which of the following features and terms are associated with batch production:

Accepted Answer

A) cellular manufacturing 
B) mass production 
C) medium quantity production 
D) production equipment is dedicated to one product 
E) setup time between batches is a disadvantage 
A) cellular manufacturing 
B) mass production 
C) medium quantity production 
D) production equipment is dedicated to one product 
E) setup time between batches is a disadvantage C , E

Question 3

A production planning and control department accomplishes which of the following functions in its role of providing manufacturing support (two best answers):

Accepted Answer

A) designs and orders machine tools 
B) develops corporate strategic plans 
C) orders materials and purchased parts 
D) performs quality inspections 
E) schedules the order of products on a machine 
A) designs and orders machine tools 
B) develops corporate strategic plans 
C) orders materials and purchased parts 
D) performs quality inspections 
E) schedules the order of products on a machine C , E

Question 4

Inventions of the Industrial Revolution include which one of the following:

Accepted Answer

A) automobile 
B) cannon 
C) printing press 
D) steam engine 
E) sword 
A) automobile 
B) cannon 
C) printing press 
D) steam engine 
E) sword

Question 5

Deformation processes include which of the following (two correct answers):

Accepted Answer

A) casting 
B) drilling 
C) extrusion 
D) forging 
E) milling
F)painting
G)Sintering 
A) casting 
B) drilling 
C) extrusion 
D) forging 
E) milling
F)painting
G)Sintering

Question 6

Which of the following are referred to as thin film deposition processes (two correct answers):

Accepted Answer

A) chemical vapor deposition 
B) electroplating 
C) extrusion 
D) painting 
E) physical vapor deposition 
A) chemical vapor deposition 
B) electroplating 
C) extrusion 
D) painting 
E) physical vapor deposition

Question 7

The term plant capacity refers to the maximum rate of production that a factory can achieve under assumed labor manning levels, hours of operation per week, and other operating conditions:

Accepted Answer

A) True 
 B)False

Question 8

A typical production cycle time consists of which of the following elements (three best answers):

Accepted Answer

A) actual processing time 
B) inspection time 
C) rest breaks for the worker 
D) time to withdraw starting materials from storage 
E) tool fabrication time
F)tool handling time
G)work handling time 
A) actual processing time 
B) inspection time 
C) rest breaks for the worker 
D) time to withdraw starting materials from storage 
E) tool fabrication time
F)tool handling time
G)work handling time

Question 9

The term vulcanization is associated with which one of the following:

Accepted Answer

A) adhesives 
B) bronze 
C) fire 
D) rubber 
E) wood 
A) adhesives 
B) bronze 
C) fire 
D) rubber 
E) wood

Question 10

In the context of production equipment in a factory, the term availability is best defined by which one of the following:

Accepted Answer

A) downtime proportion 
B) hourly operating cost 
C) proportion of good products 
D) proportion uptime 
E) utilization 
A) downtime proportion 
B) hourly operating cost 
C) proportion of good products 
D) proportion uptime 
E) utilization

Question 11

A unit operation is defined as a single manufacturing step in the sequence of steps required to transform a starting material into a final part or product:

Accepted Answer

A) True 
 B)False

Question 12

Which one of the following engineering materials is defined as a compound containing metallic and nonmetallic elements:

Accepted Answer

A) ceramic 
B) composite 
C) metal 
D) polymer 
A) ceramic 
B) composite 
C) metal 
D) polymer

Question 13

One of the first applications of digital computers in manufacturing was direct numerical control, which is best described by which one of the following:

Accepted Answer

A) computers used to count work units on a production line 
B) flexible manufacturing 
C) mainframe computers used to remotely control machine tools in a factory 
D) personal computers used to schedule production 
E) shop floor control 
A) computers used to count work units on a production line 
B) flexible manufacturing 
C) mainframe computers used to remotely control machine tools in a factory 
D) personal computers used to schedule production 
E) shop floor control

Question 14

Which of the following operations are classified as material removal processes (three correct answers):

Accepted Answer

A) anodizing 
B) brazing 
C) forging 
D) grinding 
E) milling
F)sintering
G)Turning 
A) anodizing 
B) brazing 
C) forging 
D) grinding 
E) milling
F)sintering
G)Turning

Question 15

Which one of the following is a type of machine used to perform extrusion:

Accepted Answer

A) forge hammer 
B) milling machine 
C) rolling mill 
D) press 
E) torch 
A) forge hammer 
B) milling machine 
C) rolling mill 
D) press 
E) torch

Question 16

Ferrous metals include which of the following (two correct answers):

Accepted Answer

A) aluminum 
B) cast iron 
C) copper 
D) gold 
E) steel 
A) aluminum 
B) cast iron 
C) copper 
D) gold 
E) steel

Question 17

Which of the following processes start with a material that is in a fluid or semifluid state and solidifies the material in a cavity (two correct answers):

Accepted Answer

A) casting 
B) forging 
C) machining 
D) molding 
E) pressing
F)Turning 
A) casting 
B) forging 
C) machining 
D) molding 
E) pressing
F)Turning

Question 18

Which of the following industries are classified as secondary industries (three correct answers):

Accepted Answer

A) beverages 
B) financial services 
C) fishing 
D) power utilities 
E) publishing
F)Transportation 
A) beverages 
B) financial services 
C) fishing 
D) power utilities 
E) publishing
F)Transportation

Question 19

Particulate processing of metals involves which two of the following steps:

Accepted Answer

A) adhesive bonding 
B) deformation 
C) forging 
D) material removal 
E) melting
F)pressing
G)Sintering 
A) adhesive bonding 
B) deformation 
C) forging 
D) material removal 
E) melting
F)pressing
G)Sintering

Question 20

High-volume production of assembled products is most closely associated with which one of the following layout types:

Accepted Answer

A) cellular layout 
B) fixed position layout 
C) process layout 
D) product layout 
A) cellular layout 
B) fixed position layout 
C) process layout 
D) product layout

Exam 1: Introduction and Overview of Manufacturing

Mining is classified in which one of the following industry categories:

Which of the following features and terms are associated with batch production:

A production planning and control department accomplishes which of the following functions in its role of providing manufacturing support (two best answers):

Inventions of the Industrial Revolution include which one of the following:

Deformation processes include which of the following (two correct answers):

Which of the following are referred to as thin film deposition processes (two correct answers):

The term plant capacity refers to the maximum rate of production that a factory can achieve under assumed labor manning levels, hours of operation per week, and other operating conditions:

A typical production cycle time consists of which of the following elements (three best answers):

The term vulcanization is associated with which one of the following:

In the context of production equipment in a factory, the term availability is best defined by which one of the following:

A unit operation is defined as a single manufacturing step in the sequence of steps required to transform a starting material into a final part or product:

Which one of the following engineering materials is defined as a compound containing metallic and nonmetallic elements:

One of the first applications of digital computers in manufacturing was direct numerical control, which is best described by which one of the following:

Which of the following operations are classified as material removal processes (three correct answers):

Which one of the following is a type of machine used to perform extrusion:

Ferrous metals include which of the following (two correct answers):

Which of the following processes start with a material that is in a fluid or semifluid state and solidifies the material in a cavity (two correct answers):

Which of the following industries are classified as secondary industries (three correct answers):

Particulate processing of metals involves which two of the following steps:

High-volume production of assembled products is most closely associated with which one of the following layout types:

The Nature of Materials

Mechanical Properties of Materials

Physical Properties of Materials

Engineering Materials

Dimensions, Surfaces, and Their Measurement

Fundamentals of Metal Casting

Metal Casting Processes

Glassworking

Shaping Processes for Plastics

Processing of Polymer Matrix Composites and Rubber

Powder Metallurgy

Processing of Ceramics and Cermets

Fundamentals of Metal Forming

Bulk Deformation Processes in Metal Workiing

Sheet Metalworking

Theory of Metal Machining

Machining Operations and Machine Tools

Cutting Tool Technology

Economic and Product Design Considerations

Grinding and Other Abrasive Processes

Nontraditional Machining and Thermal Cutting

Heat Treatment of Metals

Surface Processing Operations

Fundamentals of Welding

Welding Processes

Brazing, Soldering, and Adhesive Bonding

Mechanical Assembly

Rapid Prototyping and Additive Manufacturing

Processing of Integrated Circuits

Electronics Assembly and Packaging

Microfabrication Technologies

Nanofabrication Technologies

Automation Technologies for Manufacturing Systems

Integrated Manufacturing Systems

Process Planning and Production Control

Quality Control and Inspection

Filters