Exam 17: Lean Accounting and Productivity Measurement

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The Processing Department can produce one unit every 5 minutes and is the last department before the Finishing Department.Under traditional manufacturing where a batch equals 10 units,how long will it be before the first unit in the batch can move from the Processing Department to the Finishing Department?

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What is the purpose of the production rate?

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What would cause unit cost to increase with multiple products in a value stream?

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What is a difference between Toyota's lean manufacturing system and Ford's lean enterprise system?

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What is the JIT solution?

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Listed below are several possible combinations for producing 10,000 units of a lamp: Materials Labour Power Unit input prices \ 16 per kg \ 20 per hr. \ 4 per kwh Input combinations: A 190 380. 1,520 B 180 360. 1,440 C 200 400. 1,000 D 220 440. 1,100 a.Identify the technically efficient input combinations.Explain your choices. b.Which of the technically efficient input combinations should be used? Explain.

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Explain the difference between technical and input trade-off efficiency.

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What is an advantage of using partial productivity measures?

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What is the term for the difference between the total profit change and the profit-linked productivity change?

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What is partial productivity measurement?

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Hieber Company produces pants that use two inputs-materials and labour.During the past quarter,1,000 units were produced,requiring 2,000 kilograms of material and 1,000 hours of labour.An engineering efficiency study commissioned by the local university revealed that Hieber Company can produce the same output of 1,000 units using either of the following two combinations of inputs: Materials Labour Combination A 1,750 875 Combination B 2,000 750 The cost of materials is $2.50 per kilogram; the cost of labour is $5 per hour. a.Compute the productivity ratio for each input of Combination A. b.Does this represent a productivity improvement over the current use of inputs? c.What is the total dollar value of the improvement? Classify this as a technical or input trade-off efficiency improvement.

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Which of the following is considered a major source of waste?

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What is the term for a prior period used to set the benchmark for measuring productivity changes?

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Information about Hinze Corporation is as follows: 20\times1 20\times2 Output (urits) 40,000 42,000 Selling price per unit \ 25 \ 25 Input quantites: Materials (kg) 2,000 2,000 Labour (hours) 1,600 1,625 Input prices: Materials (per kg) \ 5.00 \ 5.50 Labour (per hour) 500 \ 7.50 -Refer to the figure.What is the materials productivity ratio for 20X1?

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What is characteristic of lean manufacturing setup?

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What term is defined as the worth of one or more features of a product for which the customer is willing to pay?

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Information about Holm Corporation is as follows: 20\times1 20\times2 Output (units) 120,000 126,000 Selling price per unit \ 25 \ 25 Input quantities: Materials (kg) 6,000 6,000 Labour (hours) 4,800 4,825 Input prices: Materials (per ) \ 5.00 \ 5.50 Labour (per hour) \ 7.00 \ 7.50 -Refer to the figure.By how much did profits change as a result of changes in productivity related to labour?

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Theis Incorporated has the following departmental structure for producing its products:  Theis Incorporated has the following departmental structure for producing its products:    A consultant designed a cellular manufacturing structure for the same product:   The times given represent the time required to process one unit of product.  -Refer to the figure. a.What are the cycle times for each model? b.What is the bottleneck department and why? c.What are the production rates of Model 1 and Model 2? d.Assuming materials costs of $60 per unit for both Model 1 and Model 2 and conversion costs of $200 per hour,what is the unit cost of each model? e.If the company uses a Product Cost Conversion Cost Chart as follows:  \quad \quad \quad \quad \quad \quad \quad \quad \quad \text { Materials }   \begin{array}{l} \begin{array} { | l | l | c | c | }  \hline & & \text { Steel } & \text { Titanium } \\ \hline & 2.5 \mathrm {~kg} & .75 & .90 \\ \hline \text { Size } & 5.0 \mathrm {~kg} & 1.00 & 1.20 \\ \hline & 7.5 \mathrm {~kg} & 1.15 & 1.50 \\ \hline & & & \\ \hline \end{array} \end{array}   and the average conversion cost = $50,what is the product cost of Model 1,a 5.0 kg unit made of Titanium and Model 2,a 7.5 kg unit made of steel? (Assume materials cost remains at $60 per unit.) A consultant designed a cellular manufacturing structure for the same product:  Theis Incorporated has the following departmental structure for producing its products:    A consultant designed a cellular manufacturing structure for the same product:   The times given represent the time required to process one unit of product.  -Refer to the figure. a.What are the cycle times for each model? b.What is the bottleneck department and why? c.What are the production rates of Model 1 and Model 2? d.Assuming materials costs of $60 per unit for both Model 1 and Model 2 and conversion costs of $200 per hour,what is the unit cost of each model? e.If the company uses a Product Cost Conversion Cost Chart as follows:  \quad \quad \quad \quad \quad \quad \quad \quad \quad \text { Materials }   \begin{array}{l} \begin{array} { | l | l | c | c | }  \hline & & \text { Steel } & \text { Titanium } \\ \hline & 2.5 \mathrm {~kg} & .75 & .90 \\ \hline \text { Size } & 5.0 \mathrm {~kg} & 1.00 & 1.20 \\ \hline & 7.5 \mathrm {~kg} & 1.15 & 1.50 \\ \hline & & & \\ \hline \end{array} \end{array}   and the average conversion cost = $50,what is the product cost of Model 1,a 5.0 kg unit made of Titanium and Model 2,a 7.5 kg unit made of steel? (Assume materials cost remains at $60 per unit.) The times given represent the time required to process one unit of product. -Refer to the figure. a.What are the cycle times for each model? b.What is the bottleneck department and why? c.What are the production rates of Model 1 and Model 2? d.Assuming materials costs of $60 per unit for both Model 1 and Model 2 and conversion costs of $200 per hour,what is the unit cost of each model? e.If the company uses a Product Cost Conversion Cost Chart as follows: \quad \quad \quad \quad \quad \quad \quad \quad \quad  Materials \text { Materials } Steel Titanium 2.5 .75 .90 Size 5.0 1.00 1.20 7.5 1.15 1.50 and the average conversion cost = $50,what is the product cost of Model 1,a 5.0 kg unit made of Titanium and Model 2,a 7.5 kg unit made of steel? (Assume materials cost remains at $60 per unit.)

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