Exam 7: Measuring and Managing Process Performance

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Value is defined as any action or process for which a customer would be willing to pay.

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Warranty costs are an example of:

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DJK Enterprises are using the Kaizen approach to budgeting for 2011 . The budgeted income statement for January 2011 is as follows: DJK Enterprises are using the Kaizen approach to budgeting for 2011 . The budgeted income statement for January 2011 is as follows:   Under the Kaizen approach, cost of goods sold and variable operating expenses are budgeted to decline by 1% per month. -What is the budgeted gross margin for March 2011? Under the Kaizen approach, cost of goods sold and variable operating expenses are budgeted to decline by 1% per month. -What is the budgeted gross margin for March 2011?

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Experience shows that it is more expensive to prevent defects than to detect and repair them.

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Characteristics of just-in-time manufacturing include all of the following EXCEPT:

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Kaizen costing assumes engineers and managers possess the best knowledge to improve processes and reduce costs.

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All of the following are true regarding benchmarking EXCEPT:

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After the change,a decreased amount of work-in-process inventory is projected because:

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Characteristics of a product layout include:

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________ is the most common method of gathering information where companies independently obtain information about one or several other companies that excel in the area of interest.

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High levels of inventory result in all EXCEPT:

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Carey Manufacturing,Inc.,is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization: Before the change After the change Carey Manufacturing,Inc.,is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization: Before the change After the change     Required: a. Why do the layout reorganization estimates include 1. a decrease in work-in-process inventory? 2.a decrease in direct material costs as a percentage of sales? 3.an increase in sales? b. As a result of the layout reorganization,what amount of annual change is projected 1.from carrying reduced levels of work-in-process inventory? 2.for incremental manufacturing costs? 3.in total benefits? Required: a. Why do the layout reorganization estimates include 1. a decrease in work-in-process inventory? 2.a decrease in direct material costs as a percentage of sales? 3.an increase in sales? b. As a result of the layout reorganization,what amount of annual change is projected 1.from carrying reduced levels of work-in-process inventory? 2.for incremental manufacturing costs? 3.in total benefits?

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Discuss cost reductions that can result from reducing work-in-process inventory.

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Measures of JIT (just-in-time)manufacturing reliability include all of the following EXCEPT:

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Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization: Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization:   Inventory carrying costs are estimated to be 11%  per year. -After the change,sales are projected to increase because: Inventory carrying costs are estimated to be 11% per year. -After the change,sales are projected to increase because:

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Bingington Corporation is using the Kaizen approach to budgeting for 2011.The budgeted income statement for the month ended January 31,2011 is as follows: Bingington Corporation is using the Kaizen approach to budgeting for 2011.The budgeted income statement for the month ended January 31,2011 is as follows:   Under the Kaizen approach,cost of goods sold and variable operating expenses are budgeted to decline by 2% per month. Required: Prepare a Kaizen-based budgeted income statement for the month ended February 28,2011.Assume sales are constant each month. Under the Kaizen approach,cost of goods sold and variable operating expenses are budgeted to decline by 2% per month. Required: Prepare a Kaizen-based budgeted income statement for the month ended February 28,2011.Assume sales are constant each month.

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Lean manufacturing:

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In lean manufacturing,any resource spending that does not create value for the end customer is wasteful and must be eliminated.

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