Exam 7: Measuring and Managing Process Performance

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Kaizen costing requires relevant financial results to be shared with front-line employees.

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Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization: Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization:   Inventory carrying costs are estimated to be 11%  per year. -As a result of the layout reorganization,incremental manufacturing costs are projected to: Inventory carrying costs are estimated to be 11% per year. -As a result of the layout reorganization,incremental manufacturing costs are projected to:

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A motorcycle manufacturer is currently using a conventional processing system.Recently work-in-process inventory has been piling up at two stations along the assembly line.To eliminate this problem,management discussed the possibility of implementing just-in-time manufacturing.Discuss the advantages and concerns of implementing JIT.

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The advantages of implementing just-in-time manufacturing include fewer work-in-process inventories, which generally result in reduced cycle time, improved product quality, and reduced material waste and rework costs, increased sales, and decreased carrying cost-of-work-in-process inventories.
Concerns include establishing and maintaining good relations with reliable suppliers and the structural and cultural change in the work environment.

Characteristics of cellular manufacturing include:

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Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization: Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization:    -As a result of the layout reorganization,incremental manufacturing costs are projected to: -As a result of the layout reorganization,incremental manufacturing costs are projected to:

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DJK Enterprises are using the Kaizen approach to budgeting for 2011 . The budgeted income statement for January 2011 is as follows: DJK Enterprises are using the Kaizen approach to budgeting for 2011 . The budgeted income statement for January 2011 is as follows:   Under the Kaizen approach, cost of goods sold and variable operating expenses are budgeted to decline by 1% per month. -What is the budgeted cost of goods sold for March 2011? Under the Kaizen approach, cost of goods sold and variable operating expenses are budgeted to decline by 1% per month. -What is the budgeted cost of goods sold for March 2011?

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Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization: Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization:    -As a result of switching to a cellular manufacturing operation,total benefits are projected to increase annually by: -As a result of switching to a cellular manufacturing operation,total benefits are projected to increase annually by:

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The implementation of just-in-time production results in all of the following EXCEPT:

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Narly Skateboards manufactures three different product lines, Base, Long, and Trick. Considerable market demand exists for all models. The following per unit data apply: Narly Skateboards manufactures three different product lines, Base, Long, and Trick. Considerable market demand exists for all models. The following per unit data apply:   -If there is a machine breakdown,which model is the most profitable to produce? -If there is a machine breakdown,which model is the most profitable to produce?

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How can the Vice-president of sales at Skate Magic encourage her salespeople to promote the more profitable model?

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Benchmarking requires that organizational members first look to the best practices of other organizations for guidance on improving and then understand their current operations and approaches to conducting business,

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Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization: Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization:    -After the change,work-in-process inventory carrying costs are projected to decrease because of: -After the change,work-in-process inventory carrying costs are projected to decrease because of:

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In ________,all similar equipment or functions are grouped together.

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In ________,equipment is organized to accommodate the production of a specific product.

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The goal of standard costing is to reduce costs through small,incremental changes.

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A processing cycle efficiency (PCE)of 14% indicates better efficiency than a PCE of 50%.

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Inspection costs of purchased parts and materials are examples of:

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All the statements below are true regarding Kaizen costing EXCEPT that:

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Under kaizen costing,cost reduction targets are set and applied monthly and continuous improvement (kaizen)methods are applied all year long to meet targets.

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Implementing a just-in-time manufacturing system requires a major cultural change for an organization.

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