Question 1

Which of the following is a correct description of Capacity requirements planning (CRP)?

Accepted Answer

A)  Process of converting the master production schedule into requirements for key resources 
B)  Process of reconciling the difference between available capacity and load 
C)  Create long term capacity plans synced with business plans 
D)  Monitors work-center capacity imbalances 
A)  Process of converting the master production schedule into requirements for key resources 
B)  Process of reconciling the difference between available capacity and load 
C)  Create long term capacity plans synced with business plans 
D)  Monitors work-center capacity imbalances B

Question 2

Capacity is the measure of productive capability of a facility for a unit of time.Which of the following capacity types measures the company's total effective capacity under perfect conditions?

Accepted Answer

A)  Design capacity 
B)  Estimated capacity 
C)  Rated capacity 
D)  Effective capacity 
A)  Design capacity 
B)  Estimated capacity 
C)  Rated capacity 
D)  Effective capacity A

Question 3

_______________________________________________ is a major function of the capacity planning process named ____________.

Accepted Answer

A)  Changing capital equipment within the plant facility/Long-Range Capacity Planning 
B)  Short-term subcontracting through temporary agencies/Short-Term Capacity Planning 
C)  Scheduling overtime/Medium-Range Capacity Planning 
D)  Planing alternate product routings/Medium-Range Capacity Planning 
A)  Changing capital equipment within the plant facility/Long-Range Capacity Planning 
B)  Short-term subcontracting through temporary agencies/Short-Term Capacity Planning 
C)  Scheduling overtime/Medium-Range Capacity Planning 
D)  Planing alternate product routings/Medium-Range Capacity Planning D

Question 4

Define, in your words, capacity planning and control.

Accepted Answer

Capacity planning and control is the pro

Question 5

Dave is conducting Rough-Cut Capacity Planning (RCCP)for a product ATOR.The product ATOR' BOM has 2 levels.The assembly is at level 1.At level 2, there are component A, B and C.The Production Routings for product GTB is presented below.Using RCCR approach, find whether Work center 2 has enough capacity to produce 104 units of product ATOR.Work center 2's assigned capacity is 1,100 hours.

Accepted Answer

No, the required hou

Question 6

Among the alternative RCCP approaches, name the approach that applies planning factors derived from historical data for the end item to MPS data and are used to estimate overall labor in order to estimate overall labor or machine hour capacity requirements.

Accepted Answer

A)  Rough-Cut Capacity and Production Volume (RCV) 
B)  Rough-Cut Capacity Check Using Overall Factors (RCOF) 
C)  Rough-Cut Capacity Using Routings (RCCR) 
D)  Resource Profile Method (RPM) 
A)  Rough-Cut Capacity and Production Volume (RCV) 
B)  Rough-Cut Capacity Check Using Overall Factors (RCOF) 
C)  Rough-Cut Capacity Using Routings (RCCR) 
D)  Resource Profile Method (RPM)

Question 7

Name the process of converting the master production schedule into requirements for key resources, including labor, machinery, warehouse capacity, suppliers' capabilities, and many other transformations.

Accepted Answer

Rough-Cut

Question 8

Capacity planning is the creation of a series of interrelated hierarchical plans.The levels of these plans correlate with the levels of the manufacturing framework.Which of the following capacity plan and manufacturing process matches are at the same level?
1)Sales and Operations Planning Rough-Cut Capacity Planning
2)Shop-Floor Control (SFC)Rough-Cut Capacity Planning
3)Material Requirements Planning (MRP)Capacity Requirements Planning
4)Master Production Scheduling (MPS)Input/Output Analysis

Accepted Answer

A)  (1) 
B)  (2) and (4) 
C)  (3) 
D)  (1), (2), and (4) 
A)  (1) 
B)  (2) and (4) 
C)  (3) 
D)  (1), (2), and (4)

Question 9

AE Manufacturing has 60 machine hours every day.AE Manufacturing two products, A and B.When changing over from producing product B to A, there is no change over time.When changing over from producing product A to B, it takes 8 machine hours.If the previous day ended with producing product B, what is the effective capacity when AE Manufacturing has the following schedule: product A, product B, product A.

Accepted Answer

A)  60 machine hours per day 
B)  56 machine hours per day 
C)  44 machine hours per day 
D)  52 machine hours per day 
A)  60 machine hours per day 
B)  56 machine hours per day 
C)  44 machine hours per day 
D)  52 machine hours per day

Question 10

AMT Transportations operates 2 shifts per day with 25 drivers working during each shift.When each shift is 8 hours, what is the design capacity for a day?

Accepted Answer

400 driver

Question 11

Using RCOF and the information in the tables below, find the labor hour requirement for Work center 2 during period 2.The following is the distribution of the load across the WCs:
$\quad$WC1(25%),$\quad$ WC2(55%)$\quad$WC3(20%).

Accepted Answer

The answer of Using RCOF and the information in the...

Question 12

Material Requirements Planning (MRP)operates on a component product level which is the level _____________ also operates at.
1)Component/Supplier Capacity Planning (SCP)
2)Sub-assembly/Input/Output Analysis
3)Raw material/Supply Chain Planning
4)Component/Resource Capacity Planning

Accepted Answer

A)  (1) 
B)  (2) or (4) 
C)  (3) 
D)  None of the above 
A)  (1) 
B)  (2) or (4) 
C)  (3) 
D)  None of the above

Question 13

There are 3 work stations (WC)with the following capacity: WC1 (2,000 units), WC2 (2,500 units), and WC3 (1,500 units).While the load could be shifted from WC1 to WC2 and also in the opposite direction, WC3's load cannot be shifted to other WCs as a result of specialized equipment.In the following load situation, what is not a good solution?
WC1: 1500 units, WC2: 2250 units, WC3: 3100 units

Accepted Answer

A)  Subcontracting 
B)  Increasing the efficiency of the operation 
C)  Pushing work back 
D)  Rerouting work to another work center 
A)  Subcontracting 
B)  Increasing the efficiency of the operation 
C)  Pushing work back 
D)  Rerouting work to another work center

Question 14

Capacity is the measure of productive capability of a facility for a unit of time.Name the capacity measure that divides effective capacity with design capacity.

Accepted Answer

A)  Effective Capacity Utilization 
B)  Capacity efficiency 
C)  Design Capacity Normalization 
D)  Rated capacity Utilization 
A)  Effective Capacity Utilization 
B)  Capacity efficiency 
C)  Design Capacity Normalization 
D)  Rated capacity Utilization

Question 15

What is the planning horizon of the Capacity requirements planning (CRP)?

Accepted Answer

Medium-ran

Question 16

Of the following capacity planning horizons, which horizon is more concerned with capacity control over the next 4 weeks?

Accepted Answer

A)  Immediate-Range Capacity Planning 
B)  Medium-Range Capacity Planning 
C)  Short-Range Capacity Planning 
D)  Long-Range Capacity Planning 
A)  Immediate-Range Capacity Planning 
B)  Medium-Range Capacity Planning 
C)  Short-Range Capacity Planning 
D)  Long-Range Capacity Planning

Question 17

Dave is conducting Rough-Cut Capacity Planning (RCCP)for a product GTB.The product GTB' BOM has 2 levels.The assembly is at level 1.At level 2, there are component A and B.The Production Routings for product GTB is presented below.Using RCCR approach, find the Capacity Requirements for 4 units of product GTB.

Accepted Answer

A)  WC1: 1.2 hours WC2: 3.6 hours WC3: 5.6 hours 
B)  WC1: 2.2 hours WC2: 3.1 hours WC3: 3.6 hours 
C)  WC1: 1.2 hours WC2: 3.1 hours WC3: 1.2 hours 
D)  WC1: 5.2 hours WC2: 1.2 hours WC3: 5.6 hours 
A)  WC1: 1.2 hours WC2: 3.6 hours WC3: 5.6 hours 
B)  WC1: 2.2 hours WC2: 3.1 hours WC3: 3.6 hours 
C)  WC1: 1.2 hours WC2: 3.1 hours WC3: 1.2 hours 
D)  WC1: 5.2 hours WC2: 1.2 hours WC3: 5.6 hours

Question 18

Product gamma requires a sequence of 3 Work centers.The total output is 4000 units per period.What is the bottleneck? Explain whether the situation is plausible given the information.The following is the period production volume for each WC.
WC1: 3500 units,$\quad$ WC2: 5250 units, $\quad$WC3: 4100 units

Accepted Answer

WC1 and implausible

Question 19

Choose, among the following options, the inputs for Capacity requirements planning (CRP).
1)Loading capacity
2)Rescheduling data from MPS
3)Routing data
4)Planned and released order from MRP systems

Accepted Answer

A)  (1) 
B)  (2) and (3) 
C)  (1), (3) and (4) 
D)  (4) 
A)  (1) 
B)  (2) and (3) 
C)  (1), (3) and (4) 
D)  (4)

Question 20

Using RCOF and the information in the table below, find the labor hour requirement for Work center 1.The following is the distribution of the load across the WCs:
WC1 (25%),$\quad$WC2 (55%),$\quad$WC3 (20%).
$$\begin{array} { | c | c | c | c | } 
\hline \text { Product } & \text { A } & \text { B } & \text { C } \
\hline \text { Labor hours } & 3 & 1 & 7 \
\hline \text { Units } & 10 & 5 & 6 \
\hline
\end{array}$$

Accepted Answer

A)  42.35 hours 
B)  38.85 hours 
C)  15.4 hours 
D)  19.25 hours 
A)  42.35 hours 
B)  38.85 hours 
C)  15.4 hours 
D)  19.25 hours

Which of the following is a correct description of Capacity requirements planning (CRP)?

Capacity is the measure of productive capability of a facility for a unit of time.Which of the following capacity types measures the company's total effective capacity under perfect conditions?

___________________________________ is a major function of the capacity planning process named .

Define, in your words, capacity planning and control.

Among the alternative RCCP approaches, name the approach that applies planning factors derived from historical data for the end item to MPS data and are used to estimate overall labor in order to estimate overall labor or machine hour capacity requirements.

Name the process of converting the master production schedule into requirements for key resources, including labor, machinery, warehouse capacity, suppliers' capabilities, and many other transformations.

AMT Transportations operates 2 shifts per day with 25 drivers working during each shift.When each shift is 8 hours, what is the design capacity for a day?

Material Requirements Planning (MRP)operates on a component product level which is the level _____________ also operates at. 1)Component/Supplier Capacity Planning (SCP) 2)Sub-assembly/Input/Output Analysis 3)Raw material/Supply Chain Planning 4)Component/Resource Capacity Planning

Capacity is the measure of productive capability of a facility for a unit of time.Name the capacity measure that divides effective capacity with design capacity.

What is the planning horizon of the Capacity requirements planning (CRP)?

Of the following capacity planning horizons, which horizon is more concerned with capacity control over the next 4 weeks?

Choose, among the following options, the inputs for Capacity requirements planning (CRP). 1)Loading capacity 2)Rescheduling data from MPS 3)Routing data 4)Planned and released order from MRP systems

Using RCOF and the information in the table below, find the labor hour requirement for Work center 1.The following is the distribution of the load across the WCs: WC1 (25%), $\quad$ WC2 (55%), $\quad$ WC3 (20%). Product A B C Labor hours 3 1 7 Units 10 5 6

Supply chain focused manufacturing planning and control

Forecasting demand

S&OP/Aggregate planning

Master production schedule

Supply chain focused inventory management

MRP production system

JIT/Lean production

Push and pull production systems

Production planning and control for remanufacturing

Supply chain focused outsourcing

Manufacturing focused supply chain integration

Filters

Exam 9: Capacity management

Which of the following is a correct description of Capacity requirements planning (CRP)?

Capacity is the measure of productive capability of a facility for a unit of time.Which of the following capacity types measures the company's total effective capacity under perfect conditions?

_______________________________________________ is a major function of the capacity planning process named ____________.

Define, in your words, capacity planning and control.

Among the alternative RCCP approaches, name the approach that applies planning factors derived from historical data for the end item to MPS data and are used to estimate overall labor in order to estimate overall labor or machine hour capacity requirements.

Name the process of converting the master production schedule into requirements for key resources, including labor, machinery, warehouse capacity, suppliers' capabilities, and many other transformations.

AMT Transportations operates 2 shifts per day with 25 drivers working during each shift.When each shift is 8 hours, what is the design capacity for a day?

Using RCOF and the information in the tables below, find the labor hour requirement for Work center 2 during period 2.The following is the distribution of the load across the WCs: \quad WC1(25%), \quad WC2(55%) \quad WC3(20%).

Material Requirements Planning (MRP)operates on a component product level which is the level _____________ also operates at. 1)Component/Supplier Capacity Planning (SCP) 2)Sub-assembly/Input/Output Analysis 3)Raw material/Supply Chain Planning 4)Component/Resource Capacity Planning

Capacity is the measure of productive capability of a facility for a unit of time.Name the capacity measure that divides effective capacity with design capacity.

What is the planning horizon of the Capacity requirements planning (CRP)?

Of the following capacity planning horizons, which horizon is more concerned with capacity control over the next 4 weeks?

Choose, among the following options, the inputs for Capacity requirements planning (CRP). 1)Loading capacity 2)Rescheduling data from MPS 3)Routing data 4)Planned and released order from MRP systems

Using RCOF and the information in the table below, find the labor hour requirement for Work center 1.The following is the distribution of the load across the WCs: WC1 (25%), \quad WC2 (55%), \quad WC3 (20%). Product A B C Labor hours 3 1 7 Units 10 5 6

Supply chain focused manufacturing planning and control

Forecasting demand

S&OP/Aggregate planning

Master production schedule

Supply chain focused inventory management

MRP production system

JIT/Lean production

Push and pull production systems

Production planning and control for remanufacturing

Supply chain focused outsourcing

Manufacturing focused supply chain integration

Filters

___________________________________ is a major function of the capacity planning process named .

Using RCOF and the information in the table below, find the labor hour requirement for Work center 1.The following is the distribution of the load across the WCs: WC1 (25%), $\quad$ WC2 (55%), $\quad$ WC3 (20%). Product A B C Labor hours 3 1 7 Units 10 5 6