Exam 22: Learning Curves
Exam 1: Operations and Productivity134 Questions
Exam 2: Operations Strategy in a Global Environment145 Questions
Exam 3: Project Management131 Questions
Exam 4: Forecasting151 Questions
Exam 5: Design of Goods and Services136 Questions
Exam 6: Managing Quality139 Questions
Exam 7: Process Strategy and Sustainability141 Questions
Exam 8: Location Strategies149 Questions
Exam 9: Layout Strategies171 Questions
Exam 10: Human Resources, Job Design, and Work Measurement202 Questions
Exam 11: Supply-Chain Management152 Questions
Exam 12: Inventory Management178 Questions
Exam 13: Aggregate Planning144 Questions
Exam 14: Material Requirements Planning Mrp and Erp184 Questions
Exam 15: Short-Term Scheduling149 Questions
Exam 16: Lean Operations147 Questions
Exam 17: Maintenance and Reliability139 Questions
Exam 18: Decision-Making Tools107 Questions
Exam 19: Linear Programming110 Questions
Exam 20: Transportation Models104 Questions
Exam 21: Waiting-Line Models145 Questions
Exam 22: Learning Curves121 Questions
Exam 23: Simulation102 Questions
Exam 24: Supply Chain Management Analytics65 Questions
Exam 25: Sustainability in the Supply Chain11 Questions
Exam 26: Statistical Process Control166 Questions
Exam 27: Capacity and Constraint Management117 Questions
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Your company is making experimental turbochargers for a new design of high-powered farm tractors. The production schedule for these new components is contained in the table below.
Month Turbochargers 1 4 2 6 3 7 4 8 5 5 The first turbocharger, a trial unit, took 900 hours to produce. Based on your experience with similar products, the learning factor is 85%. You have 20 employees, and each employee works 160 hours per month. How many hours will be required in each month? In which month(s) will overtime be required to meet the production schedule?
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(Essay)
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Correct Answer:
Use the Total time column of the 85% section of Table E.3 in the text. The first four turbochargers require 900 ∗ 3.345 = 3,010 hours. The first 10 turbochargers require 900 ∗ 7.116 = 6,404 hours. From this answer, deduce that units 5 through 10 take 6,404 - 3,010 = 3,394 hours. The 20 employees contribute 3200 hours per month. Therefore, overtime is not needed in the first month but is needed in the second. Overtime is also needed in months 3 and 4, but not in month 5. The table below contains calculation details.
Experience curves are the opposite of learning curves-as one rises, the other falls.
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Correct Answer:
False
The learning curve coefficient approach may be simpler to use than the logarithmic approach, but it requires the presence of a table of learning coefficients.
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Correct Answer:
True
Learning curves (or experience curves) were first applied to industry by ________ who was studying ________.
(Multiple Choice)
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The first unit took 10 hours and the eighth unit took 1.25 hours. What is the learning curve?
(Multiple Choice)
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Which of the following is representative of a firm pursuing a learning curve strategy?
(Multiple Choice)
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A small manufacturer that offers "hand crafted" furniture has developed a new style of desk that they believe will be very successful in the marketplace. It is expected that the third desk will take about 82 hours of craftsmen's time to complete. They expect a 92% learning curve for this desk.
a) How long did it take to make the first desk?
b) How long will it take to make the 16th desk?
c) The firm is considering accepting an order for 16 desks. How many hours of labour will this require for all 16?
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The first product took 10 hours to build and the learning curve is estimated to be 90%. How long with it take to make the fourth unit?
(Multiple Choice)
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In the logarithmic approach to learning curve calculations, you have used the formula TN = T1. (Nb). For a problem with a 92% learning rate, what is b?
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The learning curve for a product is 90%. The first unit took 10 hours to complete. The manufacturer wants to determine how many hours the fourth unit will take by using the logarithmic method. The coefficient b for that calculation is approximately
(Multiple Choice)
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If the 16th unit took 12.3 minutes and the learning curve is estimated to be 80% how long did it take to make the first unit?
(Short Answer)
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The logarithmic approach to learning curve calculations allows us to determine the hours required for any unit.
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Two manufacturers have very different learning rates; one is under 70% while the other is over 80%. What factors might lead to such a gap?
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Which of the following best conveys the essence of learning curves?
(Multiple Choice)
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The earliest industrial application of learning curves came from a report by ________.
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The Learning-Curve Coefficients table reports that for 70% learning, the eighth unit has a unit time value of 0.343. Verify that table entry by use of the arithmetic method.
(Essay)
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