Exam 20: Introduction to Quality and Statistical Process Control

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A p-chart would potentially be used to monitor the diameters of bolts made by a bolt manufacturing plant.

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Process control charts are used to provide signals to indicate when the output of a process is out of control.

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Because variations are unavoidable in a system, the output of the system is always unpredictable.

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Increased variation in processes and products can be detected as finer gauge measurement devices are used.

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The six most common sources of variation are people, machines, materials, methods, measurement, and environment.

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The control limits in a control chart can be interpreted to mean:

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Special cause variation is variation in the output of a process that is naturally occurring and expected and that may be the result of random causes.

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Explain the relationship between control limits and specification limits.

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Recently a shipping company took 30 samples, each of size n = 100, of packages that it was responsible for delivering. Out of the 3,000 total packages, 300 were delivered late. In setting up an appropriate process control chart, what would be the correct 3-sigma upper control limit value?

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In process improvement efforts, the goal is to first remove the common cause variation and then to reduce the special cause variation in a system.

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It is entirely possible for the R-chart to show that a process is in statistical control and the -chart to show that the same process is out of control.

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A company that fills soft drinks into bottles wishes to establish an -chart to monitor the average fill level in the bottles. To do this, the company has taken a series of samples of size n = 4 bottles. The overall average fill is 12.03 ounces. The average range for the subgroups has been .06 ounces. Based on this information, what is the upper limit of the 3-sigma control limit?

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Which of the following is not among the most common sources of variation?

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Statistical Process Control charts are used to detect whether a process remains in control or whether it has gone out of control. Explain how the SPC signals work.

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The frequency distribution of most processes' statistics will begin to resemble the shape of the normal distribution as the values are collected and grouped into classes.

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Which of the following in not an out of control signal for an x-bar chart?

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Both p-charts and c-charts are designed for use when the data we are working with are referred to as attribute data.

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The x-bar chart is based on the principles of which distribution?

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A company that fills soft drinks into bottles has established an -chart and an R-chart to monitor the average fill level in the bottles. To do this, the company has taken a series of samples of size n = 4 bottles. The overall average fill is 12.03 ounces. The average range for the subgroups has been .06 ounces. Suppose, after developing the control chart, a subgroup of size 4 yields a sample mean of 12.09 ounces and a range of .08, which of the following statements is true?

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Total process variation is made up of the sum of common cause variation and special cause variation.

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