Exam 18: Short-Term Scheduling

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The production database containing information about each of the components that a firm produces or purchases is the

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D

The assignment method is

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C

The operations manager of a body and paint shop has five cars to schedule for repair. He would like to minimize the throughput time (makespan) to complete all work on these cars. Each car requires body work prior to painting. The estimates of the times required to do the body and paint work on each are as follows: Car Body Work (Hours) Paint (Hours) A 8 7 B 9 4 C 7 9 D 3 4 E 12 5 a. Chart the progress of these five jobs through the two centers on the basis of the arbitrary order A→B→C→D→E. b. After how many hours will all jobs be completed? Body Work Paint 5 10 15 20 25 30 35 40 45 50 c. Use Johnson's rule to sequence these five jobs for minimum total duration. Show your work in determining the job sequence. d. The optimal sequence is __________. e. Chart the progress of the five jobs in this optimal sequence. f. After how many hours will all jobs be completed?

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(a,b) Arbitrary order:
(a,b) Arbitrary order:     (c,d) The sequence of jobs is Car D, Car C, Car A, Car E, Car B. Makespan = 43 as per the POM for Windows solution below.     (c) Johnson's method sequence of steps     (e,f)
(c,d) The sequence of jobs is Car D, Car C, Car A, Car E, Car B. Makespan = 43 as per the POM for Windows solution below.
(a,b) Arbitrary order:     (c,d) The sequence of jobs is Car D, Car C, Car A, Car E, Car B. Makespan = 43 as per the POM for Windows solution below.     (c) Johnson's method sequence of steps     (e,f)
(c) Johnson's method sequence of steps
(a,b) Arbitrary order:     (c,d) The sequence of jobs is Car D, Car C, Car A, Car E, Car B. Makespan = 43 as per the POM for Windows solution below.     (c) Johnson's method sequence of steps     (e,f)
(e,f)
(a,b) Arbitrary order:     (c,d) The sequence of jobs is Car D, Car C, Car A, Car E, Car B. Makespan = 43 as per the POM for Windows solution below.     (c) Johnson's method sequence of steps     (e,f)

Finite capacity scheduling allows virtually instantaneous changes by operators, which is the technique's primary advantage over rule-based scheduling.

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Which critical ratio value implies that a job is already late?

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Briefly describe how "the unexpected" makes short-term scheduling at Delta Airlines a challenge. Also describe how Delta meets that challenge, and achieves competitive advantage through short-term scheduling.

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Five welding jobs are waiting to be processed. Their processing times and due dates are given below. Using the critical ratio dispatching rule, in which order should the jobs be processed? All dates are specified as days from Today. Job Processing Time (days) Job due date (days) A 4 7 B 2 4 C 8 11 D 3 5 E 5 11

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Some firms have developed arrangements to literally "swap" employees with each other during their respective peak demand times.

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Using LPT priority would result in what sequence for Jobs A, B, C, and D if their process times are 4, 6, 5, 2 respectively?

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Earliest due date is a shop floor dispatching (sequencing) rule that relates the time available to complete a job to the amount of work left to be completed.

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At Morgan's Transformer Rebuilding, five jobs are ready now for dispatching to a machine center. The processing times and due dates for the jobs are given below. Use earliest due date to sequence the jobs, and calculate the average completion time, the average job lateness, and the average number of jobs in the machine center. Job Work Time (days) Due Date (days) A 15 38 B 13 28 C 7 20 D 18 50 E 9 15

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Explain, in your own words, how backward scheduling and forward scheduling differ.

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There are 5 jobs (A, B, C, D,E) that need to be completed in a work center. The due dates are the 10ᵗʰ, 13ᵗʰ, 8ᵗʰ, 20ᵗʰ, and 15ᵗʰ respectively with process times of 7, 12, 7, 20, and 10 respectively as well. If today is the 1ˢᵗ of the month calculate the critical ratio for each and use this value to sequence the jobs in the order they should be started.

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Use of the shortest processing time sequencing rule generally results in

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One criterion for developing effective schedules is minimizing completion time.

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Machines A, B, C, and D have been in use for several years, while machine E is new. The following table provides data on the value of production of each job when performed on a specific machine. a. Determine the set of assignments that maximizes production value. b. What is the total production value of your assignments? c. Which machine should be retired (i.e., gets no assignment)? d. If they do retire one machine, will they be as profitable without it as with it? Explain.  Machine \quad\quad\quad\quad\quad\text { Machine } Tob A B C D E 1 27 29 28 30 40 2 30 32 31 34 46 3 33 25 29 26 37 4 29 31 24 28 28

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What is the assignment method?

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What are the criteria by which we evaluate sequencing rules?

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Sequencing (or dispatching)

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The emergency room at a hospital estimates the following requirements for registered nurses (RNs) for the late night shift each week. Nurses work four consecutive days, then have off three days. Sunday Monday Tuesday Wednesday Thursday Friday Saturday 3 4 2 2 3 6 4 Perform cyclical scheduling on the data. (Note that you must identify three-day patterns of minimum requirements). How many RNs are required? How much extra capacity is required?

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