Exam 18: Statistical Applications in Quality Management

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True or False: Larger Cpk indicates larger capability of meeting the requirements.

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________ causes of variation are correctable without modifying the system.

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True or False: Cp > 1 indicates that if the process average can be centered,then more than 99.73% of the observations will fall inside the specification limits.

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TABLE 18-4 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds)is too erratic and adversely affects expected profits.The supervisor proceeds by randomly sampling 5 individuals per hour for a period of 10 hours.The sample mean and range for each hour are listed below. TABLE 18-4 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds)is too erratic and adversely affects expected profits.The supervisor proceeds by randomly sampling 5 individuals per hour for a period of 10 hours.The sample mean and range for each hour are listed below.   She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds,respectively. -True or False: Changes in the system to reduce common cause variation are the responsibility of management. She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds,respectively. -True or False: Changes in the system to reduce common cause variation are the responsibility of management.

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The principal focus of the control chart is the attempt to separate special or assignable causes of variation from common causes of variation.Which causes of variation can be reduced only by changing the system?

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Which of the following is not one of Deming's 14 points?

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TABLE 18-7 A supplier of silicone sheets for producers of computer chips wants to evaluate her manufacturing process.She takes sample sizes of 5 from each day's output and counts the number of blemishes on each silicone sheet.The results from 20 days of such evaluations are presented below. Sheet Day 1 2 3 4 5 Mean Range 1 8 10 14 6 5 8.6 9 2 8 13 6 6 10 8.6 7 3 10 12 7 7 9 9.0 5 4 5 9 12 7 10 8.6 7 5 8 3 8 9 10 7.6 7 6 9 7 9 6 9 8.0 3 7 10 10 5 7 6 7.6 5 8 10 9 10 6 5 8.0 5 9 6 10 6 9 9 8.0 4 10 6 9 8 6 8 7.4 3 11 8 5 6 10 10 7.8 5 12 6 4 7 7 12 7.2 8 13 7 5 7 6 9 6.8 4 14 5 8 8 7 6 6.8 3 15 7 12 10 6 10 9.0 6 16 7 11 4 7 8 7.4 7 17 8 4 5 4 7 5.6 4 18 11 4 11 11 10 9.4 7 19 6 10 6 10 10 8.4 4 20 6 12 12 6 8 8.8 6 She also decides that the upper specification limit is 10 blemishes. -Referring to Table 18-7,an TABLE 18-7 A supplier of silicone sheets for producers of computer chips wants to evaluate her manufacturing process.She takes sample sizes of 5 from each day's output and counts the number of blemishes on each silicone sheet.The results from 20 days of such evaluations are presented below. Sheet Day 1 2 3 4 5 Mean Range 1 8 10 14 6 5 8.6 9 2 8 13 6 6 10 8.6 7 3 10 12 7 7 9 9.0 5 4 5 9 12 7 10 8.6 7 5 8 3 8 9 10 7.6 7 6 9 7 9 6 9 8.0 3 7 10 10 5 7 6 7.6 5 8 10 9 10 6 5 8.0 5 9 6 10 6 9 9 8.0 4 10 6 9 8 6 8 7.4 3 11 8 5 6 10 10 7.8 5 12 6 4 7 7 12 7.2 8 13 7 5 7 6 9 6.8 4 14 5 8 8 7 6 6.8 3 15 7 12 10 6 10 9.0 6 16 7 11 4 7 8 7.4 7 17 8 4 5 4 7 5.6 4 18 11 4 11 11 10 9.4 7 19 6 10 6 10 10 8.4 4 20 6 12 12 6 8 8.8 6 She also decides that the upper specification limit is 10 blemishes. -Referring to Table 18-7,an   chart is to be used for the number of blemishes.The lower control limit for this data set is ________,while the upper control limit is ________. chart is to be used for the number of blemishes.The lower control limit for this data set is ________,while the upper control limit is ________.

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The control chart

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Once the control limits are set for a control chart,one attempts to

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TABLE 18-10 Below is the number of defective items from a production line over twenty consecutive morning shifts. TABLE 18-10 Below is the number of defective items from a production line over twenty consecutive morning shifts.   -True or False: Referring to Table 18-10,based on the c chart,no opportunity appears to be present to render an improvement in the process. -True or False: Referring to Table 18-10,based on the c chart,no opportunity appears to be present to render an improvement in the process.

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TABLE 18-4 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds)is too erratic and adversely affects expected profits.The supervisor proceeds by randomly sampling 5 individuals per hour for a period of 10 hours.The sample mean and range for each hour are listed below. TABLE 18-4 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds)is too erratic and adversely affects expected profits.The supervisor proceeds by randomly sampling 5 individuals per hour for a period of 10 hours.The sample mean and range for each hour are listed below.   She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds,respectively. -Referring to Table 18-4,what is the value of d<sub>2</sub> factor? She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds,respectively. -Referring to Table 18-4,what is the value of d2 factor?

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TABLE 18-3 A quality control analyst for a light bulb manufacturer is concerned that the time it takes to produce a batch of light bulbs is too erratic.Accordingly,the analyst randomly surveys 10 production periods each day for 14 days and records the sample mean and range for each day. TABLE 18-3 A quality control analyst for a light bulb manufacturer is concerned that the time it takes to produce a batch of light bulbs is too erratic.Accordingly,the analyst randomly surveys 10 production periods each day for 14 days and records the sample mean and range for each day.   -Referring to Table 18-3,suppose the analyst constructs an   chart to see if the production process is in-control.What is the center line for this chart? -Referring to Table 18-3,suppose the analyst constructs an TABLE 18-3 A quality control analyst for a light bulb manufacturer is concerned that the time it takes to produce a batch of light bulbs is too erratic.Accordingly,the analyst randomly surveys 10 production periods each day for 14 days and records the sample mean and range for each day.   -Referring to Table 18-3,suppose the analyst constructs an   chart to see if the production process is in-control.What is the center line for this chart? chart to see if the production process is in-control.What is the center line for this chart?

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TABLE 18-2 A political pollster randomly selects a sample of 100 voters each day for 8 successive days and asks how many will vote for the incumbent.The pollster wishes to construct a p chart to see if the percentage favoring the incumbent candidate is too erratic. TABLE 18-2 A political pollster randomly selects a sample of 100 voters each day for 8 successive days and asks how many will vote for the incumbent.The pollster wishes to construct a p chart to see if the percentage favoring the incumbent candidate is too erratic.   -Referring to Table 18-2,which expression best characterizes the p chart? -Referring to Table 18-2,which expression best characterizes the p chart?

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True or False: The Cp index measures the potential of a process,not its actual performance.

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TABLE 18-10 Below is the number of defective items from a production line over twenty consecutive morning shifts. TABLE 18-10 Below is the number of defective items from a production line over twenty consecutive morning shifts.   -True or False: Referring to Table 18-10,based on the c chart,it appears that the process is out of control. -True or False: Referring to Table 18-10,based on the c chart,it appears that the process is out of control.

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TABLE 18-6 The maker of a packaged candy wants to evaluate the quality of her production process.On each of 16 consecutive days,she samples 600 bags of candy and determines the number in each day's sample that she considers to be of poor quality.The data that she developed follow. TABLE 18-6 The maker of a packaged candy wants to evaluate the quality of her production process.On each of 16 consecutive days,she samples 600 bags of candy and determines the number in each day's sample that she considers to be of poor quality.The data that she developed follow.   -Referring to Table 18-6,construct a p control chart for these data. -Referring to Table 18-6,construct a p control chart for these data.

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TABLE 18-4 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds)is too erratic and adversely affects expected profits.The supervisor proceeds by randomly sampling 5 individuals per hour for a period of 10 hours.The sample mean and range for each hour are listed below. TABLE 18-4 A factory supervisor is concerned that the time it takes workers to complete an important production task (measured in seconds)is too erratic and adversely affects expected profits.The supervisor proceeds by randomly sampling 5 individuals per hour for a period of 10 hours.The sample mean and range for each hour are listed below.   She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds,respectively. -Referring to Table 18-4,what percentage of the time it takes workers to complete an important production task will fall inside the specification limits? She also decides that lower and upper specification limit for the critical-to-quality variable should be 10 and 30 seconds,respectively. -Referring to Table 18-4,what percentage of the time it takes workers to complete an important production task will fall inside the specification limits?

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TABLE 18-1 A local newspaper has 10 delivery boys who each deliver the morning paper to 50 customers every day.The owner decides to record the number of papers delivered on time for a 10-day period for one of the delivery boys and construct a p chart to see whether the percentage is too erratic. TABLE 18-1 A local newspaper has 10 delivery boys who each deliver the morning paper to 50 customers every day.The owner decides to record the number of papers delivered on time for a 10-day period for one of the delivery boys and construct a p chart to see whether the percentage is too erratic.   -Referring to Table 18-1,what is the numerical value of the center line for the p chart? -Referring to Table 18-1,what is the numerical value of the center line for the p chart?

(Multiple Choice)
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TABLE 18-8 Recently,a university switched to a new type of computer-based registration.The registrar is concerned with the amount of time students are spending on the computer registering under the new system.She decides to randomly select 8 students on each of the 12 days of the registration and determine the time each spends on the computer registering.The range,mean,and standard deviation of the times required to register are in the table that follows. TABLE 18-8 Recently,a university switched to a new type of computer-based registration.The registrar is concerned with the amount of time students are spending on the computer registering under the new system.She decides to randomly select 8 students on each of the 12 days of the registration and determine the time each spends on the computer registering.The range,mean,and standard deviation of the times required to register are in the table that follows.   -Referring to Table 18-8,construct an R chart for the time required to register. -Referring to Table 18-8,construct an R chart for the time required to register.

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TABLE 18-3 A quality control analyst for a light bulb manufacturer is concerned that the time it takes to produce a batch of light bulbs is too erratic.Accordingly,the analyst randomly surveys 10 production periods each day for 14 days and records the sample mean and range for each day. TABLE 18-3 A quality control analyst for a light bulb manufacturer is concerned that the time it takes to produce a batch of light bulbs is too erratic.Accordingly,the analyst randomly surveys 10 production periods each day for 14 days and records the sample mean and range for each day.   -Referring to Table 18-3,suppose the analyst constructs an   chart to see if the production process is in-control.Which expression best describes this chart? -Referring to Table 18-3,suppose the analyst constructs an TABLE 18-3 A quality control analyst for a light bulb manufacturer is concerned that the time it takes to produce a batch of light bulbs is too erratic.Accordingly,the analyst randomly surveys 10 production periods each day for 14 days and records the sample mean and range for each day.   -Referring to Table 18-3,suppose the analyst constructs an   chart to see if the production process is in-control.Which expression best describes this chart? chart to see if the production process is in-control.Which expression best describes this chart?

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