Exam 7: Quality Tools: From Process Performance to Process Perfection

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Which of the following conceptual definitions of the Cpk capability index is most accurate?

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C

A company that makes tennis balls controls its production process by periodically taking a sample of 100 balls from the assembly line. Each ball is checked for defective features. P-chart control limits are developed using 3 standard deviations from the mean as the limit. During the last 15 samples taken, the percentage of defective items per sample was recorded as follows: .02 .01 .03 .01 .01 .02 .00 .02 .00 .01 .03 .03 .02 .02 .01 Compute the mean percent defective. a. Compute the UCL and the LCL.

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? a. The mean proportion defective (center line) calculated was consistent with the long run mean percentage defective.
CL=.02+.01+.03+.01+.01+.02+.00+.02+.00+.01+.03+.03+.02+.02+.0115=.016\begin{array}{l}\mathrm{CL}=.02+.01+.03+.01+.01+.02+.00+.02+ \\\frac{.00+.01+.03+.03+.02+.02+.01}{15} \\=.016 \\\end{array}
b.
UCL=.016+3.016(.984)100=.016+.0376=.0536LCL=.0163.016(.984)100=.016.0376=.0216 which is negative \begin{aligned}\mathrm{UCL} & =.016+3 \sqrt{\frac{.016(.984)}{100}} \\& =.016+.0376 \\& =.0536 \\\mathrm{LCL} & =.016-3 \sqrt{\frac{.016(.984)}{100}} \\& =.016-.0376 \\& =-.0216 \text { which is negative }\end{aligned}

Therefore, the LCL =0 =0

There is not logical connection between the DMAIC process of six sigma and the QI story of TQM.

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_______ ________ is used to identify suspect products or components without examining all of them.

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Which of the following statements is/are true about moment of truth analysis?

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According to Taguchi's loss function

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An x-bar chart should always be used in conjunction with a

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Moment of truth is based on the belief that customers react in one of _____ different ways to their interactions with the business.

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A graph of a variable on the y axis and time on the x axis is known as

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Match these items. -Control chart

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American automobile manufacturers have fewer problems per vehicle than Japanese manufacturers.

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Which of the following would be considered to be a nonrandom pattern on a control chart?

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Match these items. -Histogram

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Describe the process capability in terms of customer specifications and process variability. Why is process capability important?

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When a process is producing non-random patterns, it is said to be out of _______.

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Match these items. -Cp

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Which of the following statements is true about acceptance sampling?

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A fishbone diagram is also known as

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A quality tool that provides a visual means of presenting and understanding process variability is referred to as:

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_______ charts are frequently used to get a rough idea of the distribution of variables.

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