Exam 19: Work Measurement, Learning Curves, and Standards

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Personal fatigue and delay allowances are added to ____ to arrive at ____.

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D

A manufacturer made a commitment to supply 20 units of a product. The first unit took 1,200 hours to make, the second unit took 900 hours and the third unit took 768 hours. How many hours should it take to make the 20th unit?

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457.44 hours

A Performance Rating Factor (PRF) of 1.15 means

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B

A yacht manufacturer signed a contract to build five sailboats for a California resort. Assuming an 85% learning curve, how many labor-hours will it take to build all five sailboats if it took 7,000 standard hours to build the original sailboat?

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After developing a pre-determined standards, stop-watch or work-sampling times studies need not be performed.

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Consider the work sampling information below. \quad \quad  Cycles Actual Time in Seconds) \text { Cycles Actual Time in Seconds) } Work Task 1 2 3 4 5 6 Q 25 30 27 31 22 20 R 40 52 35 42 47 38 S 60 62 50 55 62 58 a. If the performance rating factor for Q = 0.80, R = 1.10 and S = 1.10 and the total allowance is 17%, determine the normal time for the job. b. With the allowance of 17%, determine the output per hour.

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When timing a work activity with multiple tasks, the general rule is to take the largest sample size estimate and use it for all activities or tasks.

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Based on data from a work sampling study, an office worker spends 21.5% of his time filing. Over the work sampling period, he was idle 12% of the time. If the worker filed 420 items in a 40-hour work week while performing other activities, and if his performance rating factor for filing was 0.95, determine the standard time, in minutes, that it took him to file an item.

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A company manufactures computer parts. They have received an order for 100 custom disc drives. It is estimated that the first drive will take 20 hours of shop time and an 80% learning curve is expected. The labor rate is $15.00 and the pricing policy is to charge 3 times the labor cost. a. How many hours will the 100th disc drive take? b. How many hours will the entire order take? c. What is the price of the entire order? d. What is the price per unit?

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Discuss several factors that can affect the application of the learning curve or experience curve and/or the amount of learning that occurs.

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Differentiate between an experience curve and the traditional learning curve.

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The groups best suited to set work standards are managers with input from industrial engineers.

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Unavoidable delays should not be included in time studies.

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All of the following are advantages of using regression analysis to determine standard time except

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Work samplings

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Which of the following is not part of the general approach to time study?

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The performance rating factor and allowances are based upon human judgment.

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At an 80% learning rate, if the first unit requires 100 labor hours, the 8th unit will require 64 hours.

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Normal time needs to be adjusted for personal time and avoidable delays.

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Define and relate normal time and standard time.

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