Exam 19: Work Measurement, Learning Curves, and Standards

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Discuss the two different sides of the debate over work standards.

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For a time study, it is assumed the distribution of task times follow a Poisson distribution.

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A Performance Rating Factor PRF) of 130% means a worker is slow and needs 30% more time.

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Define work sampling. Give both manufacturing and service applications.

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The outputs from a work measurement study leads to development of labor and equipment standards that are used for all of the following except

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A fast food stand has a thriving business in downtown Portland. They serve 3,500 burgers, 3,000 orders of fries, and 4,000 soft drinks per week. The workers all work 40 hours per week but are idle two percent of the time. The manager wants to try to become more efficient. He has done a time study and found: take arder 2 time takes kitchen to fill order 5 pick up order \& put in bag 1 take customer's money 2 It takes 1 additional minute per additional item. The average order size is 3 items. a. What is the average number of orders per week? b. What is the average cycle time in minutes) per order? c. What is the labor standard in minutes) per order? d. How many workers does the manager need per week?

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Explain the concept of learning curves using an 80% learning curve as an example.

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Define time study and describe the basic procedures for conducting a time study.

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Explain the use of regression analysis in establishing standard times.

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A manufacturer made a commitment to supply 20 units of a product. The first unit took 1,200 hours to make, the second unit took 900 hours and the third unit took 768 hours. Determine the total number of hours required to make the first ten (10) items.

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Which is not a practical issue when using learning curves?

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Work standards

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A 90% learning curve implies faster learning than an 80% learning curve.

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How do predetermined standards differ from time studies?

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Locksmith Inc. has an order from a bank for 50 specially designed safes, one for each bank branch. It is estimated that the first safe will require 75 hours of shop time and a 90% learning curve is expected. The labor rate is $15.00 per hour and the pricing policy of the company is to triple the labor cost of the order. a. How many labor hours should the 50th unit require? b. How many labor hours will the whole order require? c. What is the customer's price for each safe?

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Predetermined time standards are advantageous since they avoid needing multiple performance ratings.

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Allowances include time for all of the following except

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All of following are true regarding learning curves except

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A furniture manufacturer has an order for 20 custom wine cabinets for a large hotel in Hawaii. It is estimated that the first cabinet will take 100 hours of shop time. An 85% learning curve is expected. The labor rate is $12.00 per hour. The pricing policy is to charge two times the labor cost for the order. a. How many hours will the 20th wine cabinet take? b. How many hours should the whole order take? c. What is the price of each cabinet?

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A job had a normal time of 2.43 minutes, an allowance of 20% and a forecast demand of 120 units per day. How long should it take to produce one day's output?

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