Exam 6: Capacity Planning

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A smaller capacity cushion may be required if a process is highly capital intensive.

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True

A wait-and-see capacity strategy does all of the following EXCEPT:

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B

A manufacturing plant is capable of producing 10 tons of product per day when it runs three shifts with no breakdowns and plenty of raw materials.Over the past week,the plant has produced an average of 7.3 tons per day because the third shift has devoted much of their time to preventive maintenance.What is the utilization of the plant?

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D

When future demand is uncertain and sequential decisions are involved in capacity planning,a manager should use a:

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The transition from economies of scale to diseconomies of scale:

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________ are more appropriate measures of capacity in situations where a task that is initially difficult and time-consuming to perform becomes second-nature and short in duration.

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Give four principal reasons economies of scale can occur when output increases.Provide examples of each for a service firm.

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Table 6.3 The North Bend Manufacturing Company is producing two types of products,A and B.Demand forecasts for next year and other production-related information are provided in the following table: Table 6.3 The North Bend Manufacturing Company is producing two types of products,A and B.Demand forecasts for next year and other production-related information are provided in the following table:    Both products A and B are produced at the same operation called MASAC27A. -Use the information in Table 6.3 to help answer this question.Additionally,the company works 250 days every year and operates 2 shifts,each of which covers 8 hours.If a 25 percent capacity cushion is maintained,how many machines does the company need next year to fully cover the demand? Both products A and B are produced at the same operation called MASAC27A. -Use the information in Table 6.3 to help answer this question.Additionally,the company works 250 days every year and operates 2 shifts,each of which covers 8 hours.If a 25 percent capacity cushion is maintained,how many machines does the company need next year to fully cover the demand?

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Diseconomies of scale is a concept that states that the average unit cost of a service or good can be reduced by increasing its output rate.

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Capacity can be expressed by output or input measures.

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Table 6.4 Mr.Lee is considering a capacity expansion for his supermarket.The annual sales projected for the next five years follow.The current capacity is equivalent to $300,000 sales.Assume a 20 percent pretax profit margin. Table 6.4 Mr.Lee is considering a capacity expansion for his supermarket.The annual sales projected for the next five years follow.The current capacity is equivalent to $300,000 sales.Assume a 20 percent pretax profit margin.    -Using the information in Table 6.4,if Lee expands the capacity to an equivalent of $360,000 sales now (year 0),and then expands the capacity to an equivalent of $400,000 sales at the beginning of year 4,how much would pretax cash flow increase in total for all years (years 1 through 5)? -Using the information in Table 6.4,if Lee expands the capacity to an equivalent of $360,000 sales now (year 0),and then expands the capacity to an equivalent of $400,000 sales at the beginning of year 4,how much would pretax cash flow increase in total for all years (years 1 through 5)?

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Table 6.1 The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards follow: Table 6.1 The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards follow:    Both products are produced on the same machine,called Mark I. -Using Table 6.1,what is the total number of hours required of Mark I equipment for the next year? Both products are produced on the same machine,called Mark I. -Using Table 6.1,what is the total number of hours required of Mark I equipment for the next year?

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Regarding the measurement of capacity,when a firm provides a relatively small number of standardized products and services:

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Extremely complex service capacity problems for which there are no optimizing equations should be analyzed using ________.

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A lumber mill is capable of producing 10,000 board feet of lumber per day when it runs ten hours per day with minimal breaks.Over the past year,forestry legislation has reduced the availability of raw materials,so the mill has produced an average of 4,575 board feet per day.What is the utilization of the plant?

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Capacity cushions may be lowered if companies smooth the output rate by raising prices when inventory is low and decreasing prices when it is high.

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Table 6.5 The T.H.King Company has introduced a new product line that requires two work centers,A and B for manufacture.Work Center A has a current capacity of 10,000 units per year,and Work Center B is capable of 12,500 units per year.This year (year 0),sales of the new product line are expected to reach 10,000 units.Growth is projected at an additional 1,000 units each year through year 5.Pre-tax profits are expected to be $30 per unit throughout the 5-year planning period.Two alternatives are being considered: -Expand both Work Centers A and B at the end of year 0 to a capacity of 15,000 units per year,at a total cost for both Work Centers of $200,000;

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The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards for the Mark I operation follow: The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards for the Mark I operation follow:    The company works 250 days per year and operates 2 shifts,each covering 8 hours.If a 20 percent capacity cushion is maintained,how many new Mark I machines are required if Union does not resort to any short-term capacity options? The company works 250 days per year and operates 2 shifts,each covering 8 hours.If a 20 percent capacity cushion is maintained,how many new Mark I machines are required if Union does not resort to any short-term capacity options?

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Which one of the following statements about capacity cushions is best?

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Depict the expansionist strategy graphically as a plot of capacity against time and discuss the benefits of adopting this strategy.

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