Exam 12: Aggregate Planning and Sop

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Which of the following aggregate planning strategies is a capacity option?

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Disaggregation:

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Aggregate planning occurs over the medium or intermediate future of 3 to 6 months.

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Which of the following statements regarding aggregate planning in services is FALSE?

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Fairview Industries is preparing its aggregate plan for the second half of the year. The table below contains monthly demand estimates and working days per month. Complete the table by computing total demand, demand per day (for each month), and the average requirement (in units per day) over the six-month planning horizon. Prepare a graph of forecast demand and level production, by months, for the planning period. Label your graph carefully. Fairview Industries is preparing its aggregate plan for the second half of the year. The table below contains monthly demand estimates and working days per month. Complete the table by computing total demand, demand per day (for each month), and the average requirement (in units per day) over the six-month planning horizon. Prepare a graph of forecast demand and level production, by months, for the planning period. Label your graph carefully.     Fairview Industries is preparing its aggregate plan for the second half of the year. The table below contains monthly demand estimates and working days per month. Complete the table by computing total demand, demand per day (for each month), and the average requirement (in units per day) over the six-month planning horizon. Prepare a graph of forecast demand and level production, by months, for the planning period. Label your graph carefully.

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Houma Containers, Inc., makes industrial fiberglass tanks that are used on offshore oil platforms. Demand for the next four months and capacities of the plant are shown in the table below. Unit cost on regular time is $400. Overtime cost is 150% of regular time cost. Subcontracting is available in substantial quantity but at a very high cost, $1100 per unit. Holding costs are $200 per tank per month; backorders cost the firm $1000 per unit per month. Houma's management believes that the transportation algorithm can be used to optimize this scheduling problem. The firm has no beginning inventory and anticipates no ending inventory. Houma Containers, Inc., makes industrial fiberglass tanks that are used on offshore oil platforms. Demand for the next four months and capacities of the plant are shown in the table below. Unit cost on regular time is $400. Overtime cost is 150% of regular time cost. Subcontracting is available in substantial quantity but at a very high cost, $1100 per unit. Holding costs are $200 per tank per month; backorders cost the firm $1000 per unit per month. Houma's management believes that the transportation algorithm can be used to optimize this scheduling problem. The firm has no beginning inventory and anticipates no ending inventory.    Answer the following questions based on the data table and solution table shown below. Houma Containers    Houma Containers Solution    (a) How many units will be produced on regular time in June? (b) How many units will be produced by subcontracting over the four-month period? (c) What will be the inventory at the end of April? (d) What will be total production from all sources in April? (e) What will be the total cost of the optimum solution? (f) Does the firm utilize the expensive options of subcontracting and backordering? When; why? Answer the following questions based on the data table and solution table shown below. Houma Containers Houma Containers, Inc., makes industrial fiberglass tanks that are used on offshore oil platforms. Demand for the next four months and capacities of the plant are shown in the table below. Unit cost on regular time is $400. Overtime cost is 150% of regular time cost. Subcontracting is available in substantial quantity but at a very high cost, $1100 per unit. Holding costs are $200 per tank per month; backorders cost the firm $1000 per unit per month. Houma's management believes that the transportation algorithm can be used to optimize this scheduling problem. The firm has no beginning inventory and anticipates no ending inventory.    Answer the following questions based on the data table and solution table shown below. Houma Containers    Houma Containers Solution    (a) How many units will be produced on regular time in June? (b) How many units will be produced by subcontracting over the four-month period? (c) What will be the inventory at the end of April? (d) What will be total production from all sources in April? (e) What will be the total cost of the optimum solution? (f) Does the firm utilize the expensive options of subcontracting and backordering? When; why? Houma Containers Solution Houma Containers, Inc., makes industrial fiberglass tanks that are used on offshore oil platforms. Demand for the next four months and capacities of the plant are shown in the table below. Unit cost on regular time is $400. Overtime cost is 150% of regular time cost. Subcontracting is available in substantial quantity but at a very high cost, $1100 per unit. Holding costs are $200 per tank per month; backorders cost the firm $1000 per unit per month. Houma's management believes that the transportation algorithm can be used to optimize this scheduling problem. The firm has no beginning inventory and anticipates no ending inventory.    Answer the following questions based on the data table and solution table shown below. Houma Containers    Houma Containers Solution    (a) How many units will be produced on regular time in June? (b) How many units will be produced by subcontracting over the four-month period? (c) What will be the inventory at the end of April? (d) What will be total production from all sources in April? (e) What will be the total cost of the optimum solution? (f) Does the firm utilize the expensive options of subcontracting and backordering? When; why? (a) How many units will be produced on regular time in June? (b) How many units will be produced by subcontracting over the four-month period? (c) What will be the inventory at the end of April? (d) What will be total production from all sources in April? (e) What will be the total cost of the optimum solution? (f) Does the firm utilize the expensive options of subcontracting and backordering? When; why?

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Which of the following is NOT consistent with level scheduling?

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A manufacturer of industrial seafood processing equipment wants you to develop an aggregate plan for the four quarters of the upcoming year using the following data on demand and capacity. No backordering is allowed. A manufacturer of industrial seafood processing equipment wants you to develop an aggregate plan for the four quarters of the upcoming year using the following data on demand and capacity. No backordering is allowed.    (a) Find the optimal plan using the transportation method. (b) What is the cost of the plan? (c) Does any regular time capacity go unused? How much in what periods? (d) What capacity went unused in this solution? (List in detail.) (a) Find the optimal plan using the transportation method. (b) What is the cost of the plan? (c) Does any regular time capacity go unused? How much in what periods? (d) What capacity went unused in this solution? (List in detail.)

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Describe the advantages and limitations of the graphical method of aggregate planning.

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Which of the following aggregate planning methods does not work if hiring and layoffs are possible?

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Which of the following is NOT one of the four things needed for aggregate planning?

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Which choice best describes level scheduling?

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In aggregate planning, the amount of overtime and the size of the workforce are both adjustable elements of capacity.

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The aggregate planning process usually includes dispatching of individual jobs.

(True/False)
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Osprey Machine Works has the following demand requirements and other data for the upcoming four quarters. Osprey Machine Works has the following demand requirements and other data for the upcoming four quarters.    What is the total cost of pursuing a level aggregate plan over the coming year? What is the total cost of pursuing a level aggregate plan over the coming year?

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________ is an approach to determine the quantity and timing of production for the intermediate future.

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________ maintains a constant output rate, or workforce level, over the planning horizon.

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The transportation method of linear programming is an optimizing approach to aggregate planning.

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If a service firm were to attempt level scheduling for aggregate planning, should its level of output be at average demand, peak demand, or minimum demand?

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Top executives tend to focus their attention on which type of forecasts?

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