Exam 3: Statistical Process Control

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The range measures the variation within samples versus the variation between samples.

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The process capability index is used only for p and c charts while the process capability ratio is used only for The process capability index is used only for p and c charts while the process capability ratio is used only for   and R charts. and R charts.

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The simplest form of a sampling plan is a single-sample attribute plan.

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Common cause (random) variation provides evidence that the process is not in control.

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In general, a process is considered to be in control for all the following conditions except

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Explain the importance of control chart patterns and give several examples for patterns.

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A control chart that reflects the amount of dispersion, or spread, present within each sample is known as a(n)

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When special cause variation is detected, it is normally eliminated by increasing the number of standard deviations (z value) used to calculate the control limits.

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When calculating control limits for a process, the number of standard deviations (z value) is typically six.

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The acceptable quality level is

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The consumer's risk is the probability of rejecting a lot that meets the acceptable quality level (AQL).

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Statistical process control can prevent poor quality before it occurs if a pattern is evident in the plotted points.

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A pattern test can identify an out-of-control process even if all sample points are within control limits.

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Six Sigma companies report

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If the quality of a process's output is determined by the average value of a sample, use a(n) ___ control chart.

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A company produces a product which is designed to weigh 10 oz., with a tolerance of A company produces a product which is designed to weigh 10 oz., with a tolerance of   0.5 oz. The process produces products with an average weight of 9.95 oz. and a standard deviation of 0.10 oz. The process capability index for this process, with z = 3, is 0.5 oz. The process produces products with an average weight of 9.95 oz. and a standard deviation of 0.10 oz. The process capability index for this process, with z = 3, is

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Using control charts, how do we evaluate whether a process is in control?

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Two types of variation associated with the output of a process are common (random) cause and special cause.

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A process that is determined to be in control contains no variation.

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A p-chart is used to monitor the proportion defective in the output of a process.

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