Exam 14: Material Requirements Planning Mrpand Erp

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A working MRP system allows a firm to react to even minor changes in production requirements.Discuss both the advantages and disadvantages of having such ability.

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The advantages are it allows the firm to react quickly and,conceivably,to minimize costs.The disadvantages are the reaction to a large number of minor changes may introduce instability (nervousness)into the purchasing and production departments.

________ refers to the time units in a material requirements planning (MRP)system.

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Buckets

A(n)________ is a bill of material for components,usually assemblies that exist only temporarily;they are never inventoried.

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Phantom bill of material

A company is trying to implement MRP but is having trouble determining which order sizing method will minimize costs.Setup cost is $200 and holding cost is $2/period.If each period is 1 week,gross requirements are 270 units per 10 weeks,and there are 6 planned order releases for every 10 weeks,calculate the cost for lot-for-lot compared to EOQ for an entire year.Assume that EOQ and lot-for-lot are computed as though the usage will occur continually throughout the year.

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The ________ technique may be applicable where a firm's parts and subassemblies are common to a variety of its products.

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Bills of material organized by major subassemblies or by product options are called ________.

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Explain the difference between a gross requirements plan and a net requirements plan.

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By convention,the top level in a bill of material is designated level 1.

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Closed-loop MRP systems allow production planners to move work between time periods to smooth the load or to at least bring it within capacity.

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A bill of material lists the

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The minimum record accuracy required for successful MRP is approximately

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A process-focus facility (for example,a print shop)will likely schedule ________ as the focus of its master production schedule.

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The Aggregate Plan,derived from the Master Production Schedule,specifies in more detail how much of which products is to be made at what times.

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Describe the tactics for load smoothing in MRP.

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Which of the following statements regarding lot-sizing is true?

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Four A washers,Five B washers,Two C bolts,and a D bolt are required to make one Grill parts kit.If 100 grill part kits are needed how many more washers will be consumed than bolts?

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You have seen several methods for lot sizing in MRP.Why is lot sizing important in MRP? Can too much concern be given lot sizing? Answer in a well-developed paragraph.

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The quantity required of a dependent demand item is computed from the demand for the final products in which the item is used.

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The Wagner-Whitin algorithm is the most widely used MRP lot-sizing technique.

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A grill assembly takes 20 washers.Instead of listing these washers separately they are grouped into a single kit for production.The bill of material for the washers is classified as

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