Exam 22: Vehicle Routing and Scheduling

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What problems in scheduling can arise if adjustments for learning curve effects in operations are not made?

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A metal works fabricator is about to release a new model of his firm's copper sculpture and fountain. The operations manager estimates that this product is subject to a 90 percent learning rate on labor only-the material bill is not affected by experience. The firm prices its work based on cost-the sum of materials plus 30 percent and labor plus 50 percent. (This allows the firm to practice a little "demand management" for its very popular works.) The first item has already been finished; the material bill was $800 and labor totaled 40 hours. The firm pays its metalworking artisans an average of $18 per hour. What should be the asking price of the first unit? The second?

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A manager is trying to estimate the appropriate learning curve for a certain job. The manager notes that the first four units had a total time of 30 minutes. Which learning curve would yield approximately this result if the first unit took 9 minutes? (Use Table E.3 cumulative coefficient)

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Your firm has expertise with a special type of hand-finished furniture. The learning rate is known to be 82%. If the first piece of furniture took 6 hours, how long will it take to do the second? How long will it take to do the fourth?

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Learning curves are

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Experience curves are the opposite of learning curves-as one rises, the other falls.

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A 100% learning curve implies that

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The fourth unit of production took 80 minutes while the ninth unit of production took 50 minutes. How long did the first unit take?

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A 90% learning curve implies that each time the production volume is doubled the direct time per unit is reduced to 90% of its previous value.

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A project manager bases his time and labor estimates on a learning curve of 86%. The actual learning curve turns out to be 89%. The manager, because of the decreased learning, will complete his project in more time and with more labor use.

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Experience curves may be valid for industrial applications, but have no role in services such as health care procedures.

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The learning curve coefficient approach may be simpler to use than the logarithmic approach, but it requires the presence of a table of learning coefficients.

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Failure to consider the effects of learning can lead to __________ of labor needs.

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A product was priced assuming an 80% learning rate. How much extra labor (in $) will be required on the 4th product if the learning rate is actually 90%? Assume that labor costs $10/hour and the first unit cost $100 to produce.

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What is the basic premise underlying the learning curve?

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A firm that successfully pursues a steeper-than-industry-average learning curve and manages costs down may still fail if, by underestimating a strong competitor, it fails to gain the added volume necessary for the learning curve to exist.

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Learning curves can be applied to a variety of purposes internal to a firm, including

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The first unit of a product took 80 work days. The learning curve is estimated to be 90%. The time for the fourth unit will be about __________ work days and the time for the first four units will be about __________ work days. (Use Table E.3)

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Reevaluation of learning curves is inappropriate.

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Which of the following statements regarding the usefulness of learning curves is false?

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