Exam 21: Statistical Process Control

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The process capability index measures the capability of the process to produce units whose dimensions fall outside the specification limits.

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Control charts used to determine if the process distribution standard deviation has changed are:

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C

If you change the control limits from ±\pm 3 standard errors from the centerline to ±\pm 2 standard deviations from the centerline,this ____________________ the probability of a Type I error and ____________________ the probability of a Type II error.

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increases;decreases

In designing a control chart,the statistician must select a sample size and a sampling frequency.These decisions are based on which factors:

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A predictable change in operators for the day shift and night shift can create assignable variation called a cycle.

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A hypothesis test is used to determine whether there is sufficient evidence to infer that the process mean has changed.This means H0 is: the process is ____________________ control.

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Assembly Line Random samples of 200 parts were taken on an assembly line every hour for the past 25 hours.The number of defective parts is shown in the accompanying table. Sample 1 2 3 4 5 6 7 8 9 10 11 12 13 Number af Defectives 5 2 4 10 2 6 8 2 0 5 12 11 Sample 14 15 16 17 18 19 20 21 22 23 24 25 Number of Defective5 10 5 13 7 5 7 11 3 16 3 2 10 -{Assembly Line Narrative} Construct the p chart.

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Sample proportions that are less than the lower control limit indicate a change in the process that we would like to make permanent.

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To estimate the standard deviation of a process distribution,we calculate the sample variance for each sample collected.Then we compute the ____________________ standard deviation,denoted by S.

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When no point lies outside the control limits of a chart,we conclude that variation in the process is:

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Samples Manufacturing The mean of the sample means and the pooled standard deviation of 40 samples of size 5 taken from a production process under control are xˉ=518.7\bar { x } = 518.7 ,and S = 11.5,respectively. -The p chart is an example of control charts for attributes.

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Variations in a process that are caused by specific events or factors that are frequently temporary and can usually be identified and eliminated are known as:

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Assume a process has limits set at ±\pm 2.5 standard errors from the centerline.The average run length (ARL)is 81.What does this mean?

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Assume that the control limits of an xˉ\bar { x } chart are defined as 2.5 standard errors above and below the centerline.Calculate the probability that a sample mean falls outside the control limits when the process is in fact under control.

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Fifty samples of size 1,000 were drawn from a manufacturing process and the number of defectives in each sample was counted.The mean sample proportion was .05.The centerline for the p chart is 50.

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The xˉ\bar { x } chart helps with questions about whether the process is producing the correct or acceptable mean.

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A new machine can cause a change in the mean of a process distribution.This is a result of a level shift.

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Which of the following is an example of assignable variation in a process?

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We construct a p chart to track the ____________________ of defective units in a series of samples.

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The mean of the sample means and the pooled standard deviation of 40 samples of size 9 taken from a production process under control are xˉˉ=420\bar{\bar { x }} = 420 ,and S = 12,respectively.The lower control limit and the upper control limit of the 3-sigma xˉ\bar { x } chart are 408 and 432,respectively.

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