Exam 6: Quality and Process Improvement

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Products never have more than one defect per unit.

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Table 6.4 The manager of Kewpie has recently implemented an attribute-based process control method.The accompanying table shows the results of five different samples of dolls from the five weeks of production after the process control method was implemented. Table 6.4 The manager of Kewpie has recently implemented an attribute-based process control method.The accompanying table shows the results of five different samples of dolls from the five weeks of production after the process control method was implemented.    -Use the information in Table 6.4.The manager of Kewpie has decided to redesign the process control method (both central line and control limits)based on just the data from weeks 1-5.What is the new UCL? (Assume z = 2) -Use the information in Table 6.4.The manager of Kewpie has decided to redesign the process control method (both central line and control limits)based on just the data from weeks 1-5.What is the new UCL? (Assume z = 2)

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The upper and lower specification limits for a component are 0.150 cm.and 0.120 cm. ,respectively.The process standard deviation is 0.003 cm.and the process average is 0.138 cm.What conclusion can be drawn?

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External customers are those who ________ the product or service.

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Which one of the following statements is a key feature of total quality management (TQM)?

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________ costs result from defects that are discovered during the production of a product or service.

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________ are small groups of supervisors and employees who meet to identify,analyze,and solve production and quality problems.

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The philosophy behind problem-solving teams is that the people who are directly responsible for making the product or providing the service will be best able to consider ways to solve a problem.

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  is always equal to,or greater than   . is always equal to,or greater than   is always equal to,or greater than   . .

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Purely random,unidentifiable sources of variation that are unavoidable with an existing process make it impossible to apply statistical process control techniques.

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What are the key factors for controlling supplier quality?

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Whose philosophy of quality management focused on advocating continuous improvement of production processes to achieve conformance to specifications and reducing variability?

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Table 6.1 Factors for Calculating Three-Sigma Limits for the Table 6.1 Factors for Calculating Three-Sigma Limits for the   -chart and R-chart    Source: 1950 Manual on Quality Control of Materials,copyright American Society for Testing Materials.Reprinted with permission. -A milling operation has historically produced an average thickness of 0.005 inch with an average range of 0.0015 inch.Currently,the first three items from each batch of 20 are inspected.Use Table 6.1.The quality control manager has recommended inspecting the first 3 and the last 3 items.(a sample of 6)from each batch of 20.What is the value of the UCL   ? -chart and R-chart Table 6.1 Factors for Calculating Three-Sigma Limits for the   -chart and R-chart    Source: 1950 Manual on Quality Control of Materials,copyright American Society for Testing Materials.Reprinted with permission. -A milling operation has historically produced an average thickness of 0.005 inch with an average range of 0.0015 inch.Currently,the first three items from each batch of 20 are inspected.Use Table 6.1.The quality control manager has recommended inspecting the first 3 and the last 3 items.(a sample of 6)from each batch of 20.What is the value of the UCL   ? Source: 1950 Manual on Quality Control of Materials,copyright American Society for Testing Materials.Reprinted with permission. -A milling operation has historically produced an average thickness of 0.005 inch with an average range of 0.0015 inch.Currently,the first three items from each batch of 20 are inspected.Use Table 6.1.The quality control manager has recommended inspecting the first 3 and the last 3 items.(a sample of 6)from each batch of 20.What is the value of the UCL Table 6.1 Factors for Calculating Three-Sigma Limits for the   -chart and R-chart    Source: 1950 Manual on Quality Control of Materials,copyright American Society for Testing Materials.Reprinted with permission. -A milling operation has historically produced an average thickness of 0.005 inch with an average range of 0.0015 inch.Currently,the first three items from each batch of 20 are inspected.Use Table 6.1.The quality control manager has recommended inspecting the first 3 and the last 3 items.(a sample of 6)from each batch of 20.What is the value of the UCL   ? ?

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One part of the sampling plan specifies the time between successive samples.

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In applying quality control charts,assignable causes of variation are evident when a sample statistic falls outside the UCL and LCL.

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A new product has been designed with three modules.Extensive testing of each module resulted in the following reliabilities: 0.999,0.998,and 0.995.What is the reliability of the product?

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Internal failure costs result from defects that are discovered after the production of a service or product.

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One way to achieve employee involvement is through the use of teams.

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The manager of a supermarket would like to know which of several quality problems to address first.A tool that would be most helpful would be a

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The International Standard ISO 26000:2010 produced a guidance document for social responsibility.

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