Exam 3: Statistical Process Control
Exam 1: Introduction to Operations and Supply Chain Management74 Questions
Exam 2: Quality Management86 Questions
Exam 3: Statistical Process Control161 Questions
Exam 4: Product Design81 Questions
Exam 5: Service Design77 Questions
Exam 6: Processes and Technology48 Questions
Exam 7: Capacity and Facilities Design90 Questions
Exam 8: Human Resources85 Questions
Exam 9: Project Management98 Questions
Exam 10: Supply Chain Management Strategy and Design73 Questions
Exam 11: Global Supply Chain Procurement and Distribution96 Questions
Exam 12: Forecasting99 Questions
Exam 13: Inventory Management25 Questions
Exam 14: Sales and Operations Planning34 Questions
Exam 15: Resource Planning86 Questions
Exam 16: Lean Systems99 Questions
Exam 17: Operational Decision-Making Tools: Decision Analysis38 Questions
Exam 18: Operational Decision-Making Tools: Acceptance Sampling28 Questions
Exam 19: Operational Decision-Making Tools: Facility Location Models23 Questions
Exam 20: Operational Decision-Making Tools: Work Measurement29 Questions
Exam 21: Operational Decison-Making Tools: Transportation and Transshipment Models102 Questions
Exam 22: Operational Decision-Making Tools: Simulation84 Questions
Exam 23: Operational Decision-Making Tools: Linear Programming92 Questions
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An x-bar and R-chart constructed to monitor and control a process use the same raw data.
(True/False)
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Consider a production process for a 5.0 o. energy drink. A quality engineer has taken 15 samples each containing 6 energy drinks. The sum of the average of the energy drinks in the 15 samples is 80.20. The sum of the ranges of the energy drinks in the 15 samples is 12.68. The LCL for the control chart reporting variability between the sample means is
(Multiple Choice)
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Common (random) variation of a process depends on all the following except
(Multiple Choice)
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Consider a production process that produces batteries. A quality engineer has taken 20 samples each containing 100 batterieslight bulbs. The total number of defective unitsbatteries observed over the 20 samples is 1200. The centerline for the control chart constructed using z equal to two is
a. 0.03
b. 0.04
c. 0.05
d. 0.10
(Short Answer)
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Statistical process control is a subset of statistical quality control.
(True/False)
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One advantage of using a pattern test is that special cause variations may be identified before any points are plotted outside the control limits.
(True/False)
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A control chart is in control when the plot of the sample points exhibits a pattern.
(True/False)
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Statistical process control is based on a philosophy of inspection as opposed to prevention.
(True/False)
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When a control chart detects no special cause (nonrandom) variation in a process, the upper and lower control limits are the same value.
(True/False)
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Consider a service process such as a fast food drive through window. The target for a customer's waiting time is 3.0 minutes. A manager observes the process and randomly collects a sample of four waiting times each hour over a 12 hour period. The sum of the average waiting time for each of the 12 samples is 35.4. The sum of the range for each of the 12 samples is 18.0 The centerline for the process control chart reporting variability between the sample means is
(Multiple Choice)
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When calculating control limits for a process, the number of standard deviations (Z value) is typically six.
(True/False)
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To monitor the number of blemishes on a polished surface a company randomly selects 10 units of output from its process and counts the number of blemishes on each unit. The sample results are shown below
Given the sample information above, the average number of defects per unit for this process would be

(Multiple Choice)
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Attribute control charts are used to monitor descriptive characteristics of the output of a process rather than measurable characteristics.
(True/False)
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The popularity of Excel and other data analysis software has been a major factor in the increased use of statistical process control.
(True/False)
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5390. Pizazz manufactures a 5.0 oz. energy drink of the same name. Because the cans are so small, consumers are concerned that they are not receiving the full 5 ounces in each can. A quality engineer at the company is charged with analyzing the filling process and ensuring accurate readings. On 15 different occasions over the past month, she has taken a sample of 6energy drinks off the production line and recorded their weight. If the sum of the sample means is 80.20 ounces and the sum of the sample ranges is 12.68 ounces, the UCL for an X-bar chart of this process would beConsider a production process for a 5.0 oz. energy drink. A quality engineer has taken 15 samples each containing 6 energy drinks. The sum of the average of the energy drinks in the 15 samples is 80.20. The sum of the ranges of the energy drinks in the 15 samples is 12.68. The UCL for the control chart reporting variability between the sample means is
(Multiple Choice)
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XYZ manufacturing has received an order to produce a rod 5 inches in diameter + .04 inch. In sample runs, the machine tool that will be making the rod has been able to produce rods with a mean diameter of 4.99 inches and a standard deviation of 0.011 inch. The process capability ratio for this process is
(Multiple Choice)
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Process control is achieved by taking periodic samples from a process and plotting the sample points on a chart to determine if the process is within control limits.
(True/False)
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It is sometimes not necessary to determine new control limits after special cause (nonrandom) variation has been identified if the source has been eliminated without changing the process.
(True/False)
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Consider a service process such as a fast food drive through window. The target for a customer's waiting time is 3.0 minutes. A manager observes the process and randomly collects a sample of four waiting times each hour over a 12 hour period. The sum of the range for each of the 12 samples is 18.0. The LCL for the process control chart reporting variability within the samples is
(Multiple Choice)
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