Exam 7: Lean Systems
Exam 1: Creating Customer Value through Operations128 Questions
Exam 2: Supply Chain Management171 Questions
Exam 3: Process Configuration137 Questions
Exam 4: Capacity145 Questions
Exam 5: Inventory Management177 Questions
Exam 6: Quality and Process Improvement240 Questions
Exam 7: Lean Systems158 Questions
Exam 8: Managing Projects153 Questions
Exam 9: Location and Layout217 Questions
Exam 10: Managing Demand and Forecasting189 Questions
Exam 11: Operations Planning and Scheduling138 Questions
Exam 12: Resource Planning174 Questions
Exam 13: Decision Making82 Questions
Exam 14: Financial Analysis41 Questions
Exam 15: Work Measurement98 Questions
Exam 16: Learning Curve Analysis44 Questions
Exam 17: Computer-Integrated Manufacturing53 Questions
Exam 18: Acceptance Sampling Plans71 Questions
Exam 19: Simulation36 Questions
Exam 20: Special Inventory Models33 Questions
Exam 21: Linear Programming57 Questions
Exam 22: Waiting Lines109 Questions
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For firms along the supply chain,two aspects of lean systems that are important to manage include close supplier ties and small batches.
(True/False)
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A company uses a kanban system.The daily demand for part A is 200 units.The average waiting time for a container of parts is 0.10 day.The processing time for a container of part A is 0.05 day,and a container holds 4 units.If the company wishes to use a 5% policy variable,how many containers are needed?
(Essay)
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JIT systems maintain relatively large lot sizes as a means to reduce process variability.
(True/False)
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Table 7.1
A toy company uses a kanban system to make a metal fastener that is a component of several toys. The waiting time for a container of the fasteners during production is 0.25 day; average processing time is 0.15 day per container. Each container holds 200 fasteners. The company uses 2000 fasteners a day in the production of its product.
-Use the information in Table 7.1.How many kanban containers would be required if a 10 % efficiency factor is used?
(Multiple Choice)
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Just-in-time (JIT)systems prefer that production is done is large lot sizes.
(True/False)
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One benefit of a just-in-time system is that it reduces space requirements.
(True/False)
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The advantages of JIT systems include all but which one of the following?
(Multiple Choice)
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For firms along the supply chain,two aspects of lean systems that are important to manage include ________ and ________.
(Short Answer)
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In lean systems,small lot sizes are required,resulting in a large number of setups,which means companies must significantly reduce ________.
(Short Answer)
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The "Made for You" system implemented in McDonald's restaurants since 2000 shifts the company more closely to a push method of production.
(True/False)
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Which one of the following competitive priorities is most often emphasized in JIT production?
(Multiple Choice)
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What are the organizational issues companies must address before implementing a JIT system?
(Essay)
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The goal of single-digit setup means having setup times shorter than 10 seconds.
(True/False)
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A(n)________ assembly line produces a mix of models in smaller lots.
(Short Answer)
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The reward and benefits systems in place in companies need not be reviewed with the implementation of a lean system.
(True/False)
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The Japanese word for card that has come to mean "signal" is ________.
(Short Answer)
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