Exam 9: Location and Layout
Exam 1: Creating Customer Value through Operations128 Questions
Exam 2: Supply Chain Management171 Questions
Exam 3: Process Configuration137 Questions
Exam 4: Capacity145 Questions
Exam 5: Inventory Management177 Questions
Exam 6: Quality and Process Improvement240 Questions
Exam 7: Lean Systems158 Questions
Exam 8: Managing Projects153 Questions
Exam 9: Location and Layout217 Questions
Exam 10: Managing Demand and Forecasting189 Questions
Exam 11: Operations Planning and Scheduling138 Questions
Exam 12: Resource Planning174 Questions
Exam 13: Decision Making82 Questions
Exam 14: Financial Analysis41 Questions
Exam 15: Work Measurement98 Questions
Exam 16: Learning Curve Analysis44 Questions
Exam 17: Computer-Integrated Manufacturing53 Questions
Exam 18: Acceptance Sampling Plans71 Questions
Exam 19: Simulation36 Questions
Exam 20: Special Inventory Models33 Questions
Exam 21: Linear Programming57 Questions
Exam 22: Waiting Lines109 Questions
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Fun Vehicles,Inc.,makes "beach buggies" on an assembly line with 11 work elements.Information on these work elements is as follows:
Work Element Time (sec) Immediate Predecessor(s) 1 40 None 2 35 1 3 20 1 4 25 1 5 30 2,3 6 35 4 7 35 5 8 15 5,9 9 5 6 10 40 4,9 11 38 7,8,10
The company wants to re-balance its line to increase the output to two buggies every three minutes.Use the longest work-element time rule to assign tasks to the workstations.Which of the following is the assignment for the first two stations (S1 and S2)produced by this rule?
Station Station
1 Tasks 2 Tasks
(Multiple Choice)
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A product layout generally has slower processing rates than a process layout.
(True/False)
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Explain the concept of critical mass as it applies to location decisions for service providers.Within your response,include at least one example of a service industry where critical mass is a dominant factor in location decisions.
(Essay)
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When outbound transportation costs are a dominant factor,manufacturing facilities should be located close to suppliers and resources.
(True/False)
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Table 9.2
Durham Toy, Inc. has five distribution centers at the location coordinates
given as follows. The monthly demand at each center is also given.
Coordinates Demand (10,12) 40 (25,30) 25 (8,15) 30 (11,20) 10 (25,6) 20
-Consider the location of four distribution centers,A,B,C,and D,with the following location coordinates and shipping requirements per week.
Location Coordinates Tons (0,100) 2 (200,300) 1 (500,600) 3 (100,200) 4
Management is considering locating a new plant at the site of one of the four distribution centers.What is the load-distance score if the plant is located at distribution center A? (Use rectilinear distance.)
(Multiple Choice)
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Table 9.6
Nuts-and-Bolts Inc. wishes to find the best location for a plant
that will satisfy customer demand in the following five areas.
Area Coordinates Demand (7,3) 30 (7,7) 40 (1,10) 45 (2,6) 15 (4,5) 25
-Use the information in Table 9.6.What are the x- and y- coordinates for the center of gravity?
(Multiple Choice)
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When volumes are high,an advantage of line-flow layouts over flexible-flow layouts is that less unproductive time is lost to changeovers and material handling.
(True/False)
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Table 9.5
Union Fork, Inc. has five distribution centers located at the location
coordinates given as follows. The demand at each center is also given.
DC Coordinates Demand A (2,4) 10 B (6,2) 15 C (4,10) 25 D (13,4) 30 E (10,5) 20
-Use the information in Table 9.5.If a plant is located at a center of gravity,what is the load-distance score,assuming rectilinear distance?
(Multiple Choice)
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Which of the following definitions on layout is NOT correct?
(Multiple Choice)
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Layout planning involves decisions about the physical arrangement of economic activity centers within a facility.
(True/False)
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Table 9.8
The Neale Company has four distribution centers (A, B, C, and D) that require monthly shipments of 30,000, 24,000, 36,000, and 24,000 gallons of diesel fuel per month, respectively. Three wholesalers (1, 2, and 3) are willing to supply up to 36,000, 48,000 and 30,000 gallons, respectively. Total costs (in $) for both shipping and price follow. A blank transportation method tableau is provided below.
Distribution Center
Wholesaler 1 2.2 2.0 2.0 2.0 2 1.9 2.3 2.0 2.2 3 2.3 1.9 2.3 2.0
-The Nelson Company has four distribution centers (A,B,C,andD)that require shipments of 20,30,40,and 10 units per week,respectively.Its three plants (1,2,and 3)have monthly capacities of 40,30,and 30,respectively.Shipping costs (in $)follow:
Distribution Center
Plant 1 40 30 10 50 2 20 20 30 40 3 10 50 10 30
What can be said about a plan that ships 40 units from 1 to C,30 units from 2 to B,20 units from 3 to A,and 10 units from 3 to D?


(Multiple Choice)
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________ is the straight-line distance,or shortest path,between two points.
(Short Answer)
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Table 9.9
The administration department of a small college is now designing its layout for newly built office space. From statistical samplings over the last three months, the following trip matrix was developed for daily trips between departments.
Trip Matrix (trips/day)
- 10 75 140 - 95 - 130 130 - 10 - 95 -
-Use the information in Table 9.9.If other factors are all equal,which two offices should be located most closely?
(Multiple Choice)
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Which one of the following statements is best concerning line balancing?
(Multiple Choice)
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A layout that groups workstations or departments according to function is referred to as a flexible-flow layout.
(True/False)
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The transportation method is a quantitative approach that can help solve multiple-facility location problems.
(True/False)
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A(n)________ layout arranges workstations or departments in a linear path.
(Short Answer)
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Which one of the following statements about distance measures is best?
(Multiple Choice)
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Table 9.5
Union Fork, Inc. has five distribution centers located at the location
coordinates given as follows. The demand at each center is also given.
DC Coordinates Demand A (2,4) 10 B (6,2) 15 C (4,10) 25 D (13,4) 30 E (10,5) 20
-Use the information in Table 9.5.What is the total load-distance score for the two plants if plant 1 is located at the center of gravity serving distribution centers A,B,and C,and plant 2 is located at the center of gravity serving D and E.Assume rectilinear distance.
(Multiple Choice)
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