Exam 8: Measuring and Controlling Quality

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A _____ monitors the fraction of nonconforming units.

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In an attempt to solve the problem of tacked syringes,statistical consultants recommended _____ for the purpose of improving the tacking operation.

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Discuss the problem associated with the tacked syringes at the final production step.

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A containment cap that is "tacked" at a shorter than desired length leads to pressure on the cartridge stopper and,hence,partial or complete activation of the syringe.Such syringes must then be scrapped.If the cap is "tacked" at a longer than desired length,the tacking is incomplete or inadequate,which can lead to cap loss and potentially a cartridge loss in shipment and handling.Such syringes can be reworked manually to attach the cap at a lower position.However,this process requires a 100 percent inspection of the tacked syringes and results in increased cost for the items.This final production step seemed to be producing more and more scrap and reworked syringes over successive weeks.

For variable data,the two important quality measures are the proportion nonconforming and nonconformances per unit.

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Which of the following is a likely cause of the control chart pattern known as a "trend"?

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Rolled throughput yield is the proportion of conforming units that results from a series of process steps.

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Which of the following is NOT one of the basic applications of a control chart?

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Pre-control should only be used when process capability is no greater than 88 percent of the tolerance.

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A preliminary analysis involving data entry at the distributor revealed that packing slips contained errors; to remedy this problem a _____ was constructed for each day to track the number of defects found.

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What were the upper and lower specification limits desired for the syringe assembly process?

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If most of the points on a control chart fluctuate randomly between the control limits with no recognizable pattern,then the process is in statistical control.

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Control limits for the s-chart are given by: LCLs = B3s and UCLs = B4s,where B3 and B4 are constants.

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When constructing a u-chart,the standard deviation of each sample varies because the size of the sampling unit varies.

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Coils of synthetic rope are monitored for defects.Each coil contains 1,200 feet of rope.26 coils were selected and the number of defects found in each coil is presented below.Identify an appropriate control chart and determine the chart's control limits. Coils of synthetic rope are monitored for defects.Each coil contains 1,200 feet of rope.26 coils were selected and the number of defects found in each coil is presented below.Identify an appropriate control chart and determine the chart's control limits.

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A process is said to be out of control when:

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Operators at the final stage of the syringe assembly process chose 35 consecutive observations for a capability study and arrived at an estimated minimum process capability index of:

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What was the remedy for the problems with packing slip errors?

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A _____ is the result of some cause that gradually affects the quality characteristics of the product and causes the points on a control chart to gradually move up or down from the center line.

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Collecting _____ data is usually easier than collecting _____ data because the assessment can usually be done more quickly by a simple inspection or count.

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A nonconforming unit of work is one that has no defects or errors.

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