Exam 10: B: Statistical Quality Control

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If a lot,or batch,is "rejected" during acceptance sampling,the lot will usually be thrown away.

(True/False)
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The Quality Manager for Graphics,Inc.is concerned about the quality of the lot of several thousand posters which her company printed this week and is now preparing to ship.If the cost of replacing a defective poster once it has been shipped is $10.00,while the cost of complete 100% inspection prior to shipment is $.50 per poster,at what point is she indifferent between complete inspection or shipment without inspection?

(Multiple Choice)
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The Quality Manager for Microelectronics,Inc.is concerned about the quality of the batch of several thousand IC's (integrated circuits)which his company is about to ship.If the indifference point between complete inspection and shipment without inspection is 9% defectives,and he decides to sample 40 IC's (n = 40),what is the maximum number of sample defectives (c)for which this batch would be accepted for shipment without inspection?

(Multiple Choice)
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Inspection both before and after production involves acceptance sampling procedures.

(True/False)
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A Type II (beta)error occurs when:

(Multiple Choice)
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A manufacturer purchases large quantities of metal brackets from several suppliers.The brackets are shipped in lots of 8,000 each.Random samples of 40 brackets are taken from each lot,and the lot is rejected if any defectives are discovered.Rejected lots are subjected to 100 percent inspection,and any defectives are replaced with good brackets.Determine the average outgoing quality limit for this sampling plan.

(Essay)
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Given the following acceptance sampling data for a lot of several thousand units of a finished good: Given the following acceptance sampling data for a lot of several thousand units of a finished good:    If this lot were 5% defective,what type error would be possible?  For an acceptance sampling plan with c = 2,what would be the risk of this error? If this lot were 5% defective,what type error would be possible? For an acceptance sampling plan with c = 2,what would be the risk of this error?

(Short Answer)
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The Quality Manager for Microelectronics,Inc.is concerned about the quality of the batch of several thousand IC's (integrated circuits)which his company is about to ship.If the cost of replacing a defective IC once it has been shipped is $5.00,while the cost of complete (100%)inspection prior to shipment is $.20 each,at what point is he indifferent between complete inspection or shipment without inspection?

(Multiple Choice)
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A Quality Inspector for Alpha-Beta Co.is concerned about the quality of the batch of several thousand Gizmos which his company produced this week and is preparing to ship.If he uses an acceptance sampling plan of n = 5 and c = 2,what is the probability that,if this batch is 40% defective,it will be rejected and receive 100% inspection prior to shipment?

(Multiple Choice)
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Given the following acceptance sampling data for a lot of several thousand units of a finished good: Given the following acceptance sampling data for a lot of several thousand units of a finished good:    For an acceptance sampling plan with c = 2,what will be the average outgoing quality for lots with 5% defectives?  10%?  15%?  20%? For an acceptance sampling plan with c = 2,what will be the average outgoing quality for lots with 5% defectives? 10%? 15%? 20%?

(Short Answer)
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A Type I (alpha)error occurs when:

(Multiple Choice)
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Acceptance sampling plans must specify the lot size,the sample size,and the acceptance/rejection criteria.

(True/False)
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The Quality Manager for Graphics,Inc.is concerned about the quality of the lot of several thousand posters which her company printed this week and is now preparing to ship.If the indifference point between complete inspection or shipment without inspection is 12% defectives,and she decides to sample 15 posters (n = 15),what is the maximum number of sample defectives (c)for which this lot would be accepted for shipment without further inspection?

(Multiple Choice)
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In a double-sampling plan,a second sample may not be taken if the results of the first sample are conclusive.

(True/False)
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The LTPD is associated with a consumer's risk.

(True/False)
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Sampling plans typically specify:

(Multiple Choice)
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Given the following acceptance sampling data for a lot of several thousand units of a finished good: Given the following acceptance sampling data for a lot of several thousand units of a finished good:    If c = 2,what is the probability that,if this lot were 5% defective,it would be rejected and completely inspected prior to shipment?  10% defective?  15%?  20%? If c = 2,what is the probability that,if this lot were 5% defective,it would be rejected and completely inspected prior to shipment? 10% defective? 15%? 20%?

(Short Answer)
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The AQL is associated with a producer's risk.

(True/False)
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In a double-sampling plan,a second sample is taken if the results of the first sample are inconclusive.

(True/False)
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Given the following acceptance sampling data for a lot of several thousand units of a finished good: Given the following acceptance sampling data for a lot of several thousand units of a finished good:    If this lot were 20% defective,what type error would be possible?  For an acceptance sampling plan with c = 2,what would be the risk of this error? If this lot were 20% defective,what type error would be possible? For an acceptance sampling plan with c = 2,what would be the risk of this error?

(Short Answer)
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