Exam 17: Process Improvement Using Control Charts

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A sequence of steadily decreasing points on a control chart is called run down.

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Sigma level capability is the number of estimated process standard deviations between the estimated process mean and the specification limit closest to the estimated process mean.

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A motorcycle manufacturer produces the parts for its vehicles in different locations and transports them to it plant for assembly.In order to keep the assembly operations running efficiently,it is vital that all parts be within specification limits.One important part used in the assembly is the engine camshaft and one important quality characteristic is the case hardness depth.Specifications state that the hardness depth must be between 3.0 mm and 6.0 mm.To investigate the process,the quality control engineer selected 25 daily subgroups of n = 5 and measured the hardness depth.The process yielded a mean of the means A motorcycle manufacturer produces the parts for its vehicles in different locations and transports them to it plant for assembly.In order to keep the assembly operations running efficiently,it is vital that all parts be within specification limits.One important part used in the assembly is the engine camshaft and one important quality characteristic is the case hardness depth.Specifications state that the hardness depth must be between 3.0 mm and 6.0 mm.To investigate the process,the quality control engineer selected 25 daily subgroups of n = 5 and measured the hardness depth.The process yielded a mean of the means   = 4.50 and an average range = 1.01. Calculate the center line for the R chart. = 4.50 and an average range = 1.01. Calculate the center line for the R chart.

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Unusual sources of variation that can be attributed to specific causes are called the common causes of process variation.

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Use this information about 10 shipments of light bulbs: Use this information about 10 shipments of light bulbs:   If 200 light bulbs are selected at random from each of 10 shipments and the number of defectives in each shipment is given above,find the LCL and the UCL for the p-chart. If 200 light bulbs are selected at random from each of 10 shipments and the number of defectives in each shipment is given above,find the LCL and the UCL for the p-chart.

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If If   = 16.1,   = .03,and n = 6,calculate natural tolerance limits. = 16.1, If   = 16.1,   = .03,and n = 6,calculate natural tolerance limits. = .03,and n = 6,calculate natural tolerance limits.

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Assume that 25 samples of 50 each are taken and the total number of defectives is 34. Find the LCL and UCL for the p-chart.

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If 20 samples of size 7 are drawn with If 20 samples of size 7 are drawn with   = 33.33 and   = 5.65. What are the UCL and the LCL for the   chart? = 33.33 and If 20 samples of size 7 are drawn with   = 33.33 and   = 5.65. What are the UCL and the LCL for the   chart? = 5.65. What are the UCL and the LCL for the If 20 samples of size 7 are drawn with   = 33.33 and   = 5.65. What are the UCL and the LCL for the   chart? chart?

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The distance between natural tolerance limits and customer specifications is called _____.

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A control chart on which the proportions of nonconforming units in subgroups of size n are plotted versus time is a _____ chart.

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If a manufacturing process is in statistical control,it means that the process is capable of producing products that meets the customer's needs.

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A motorcycle manufacturer produces the parts for its vehicles in different locations and transports them to it plant for assembly.In order to keep the assembly operations running efficiently,it is vital that all parts be within specification limits.One important part used in the assembly is the engine camshaft and one important quality characteristic is the case hardness depth.Specifications state that the hardness depth must be between 3.0 mm and 6.0 mm.To investigate the process,the quality control engineer selected 25 daily subgroups of n = 5 and measured the hardness depth.The process yielded a mean of the means A motorcycle manufacturer produces the parts for its vehicles in different locations and transports them to it plant for assembly.In order to keep the assembly operations running efficiently,it is vital that all parts be within specification limits.One important part used in the assembly is the engine camshaft and one important quality characteristic is the case hardness depth.Specifications state that the hardness depth must be between 3.0 mm and 6.0 mm.To investigate the process,the quality control engineer selected 25 daily subgroups of n = 5 and measured the hardness depth.The process yielded a mean of the means   = 4.50 and an average range = 1.01. Is the process capable of meeting the specifications? = 4.50 and an average range = 1.01. Is the process capable of meeting the specifications?

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A unit that fails to meet specifications is called a _____ unit.

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A fastener company produces bolts with a nominal (target)length of 2.00 inches.The specifications are 2.00 ±\pm .006 inches. If the process mean is 2.001 and the process standard deviation is .0016,determine the value of Cpk.

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When employing measurement data to study a process,the ______ monitors the process mean.

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If 20 samples of size 7 are drawn with If 20 samples of size 7 are drawn with   = 33.33 and   = 5.65, What are the UCL and LCL for the R-chart? = 33.33 and If 20 samples of size 7 are drawn with   = 33.33 and   = 5.65, What are the UCL and LCL for the R-chart? = 5.65, What are the UCL and LCL for the R-chart?

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A foreman wants to use an A foreman wants to use an   chart to control the average length of the bolts manufactured.He has recently collected the six samples given below.   Determine the LCL and the UCL for the R chart. chart to control the average length of the bolts manufactured.He has recently collected the six samples given below. A foreman wants to use an   chart to control the average length of the bolts manufactured.He has recently collected the six samples given below.   Determine the LCL and the UCL for the R chart. Determine the LCL and the UCL for the R chart.

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If If   = 16.1,   = .03,and n = 6,and if specifications are (15.9,16.3),is the process capable? = 16.1, If   = 16.1,   = .03,and n = 6,and if specifications are (15.9,16.3),is the process capable? = .03,and n = 6,and if specifications are (15.9,16.3),is the process capable?

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For a manufacturing process, For a manufacturing process,   = 10 inches,   = .4 inches and the subgroup sample size is 6 units. Calculate the standard control limits for the R chart. = 10 inches, For a manufacturing process,   = 10 inches,   = .4 inches and the subgroup sample size is 6 units. Calculate the standard control limits for the R chart. = .4 inches and the subgroup sample size is 6 units. Calculate the standard control limits for the R chart.

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How well a process is able to meet the requirements set forth by the process design is called

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