Exam 20: Capacity and Constraint Management

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Utilization is the number of units a facility can hold,receive,store,or produce in a period of time.

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TOC strives to reduce the effect of constraints by:

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Of the four approaches to capacity expansion,the approach that "straddles" demand:

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A local business owner is considering adding another employee to his staff in an effort to increase the number of hours that the store is open per day.If the employee will cost the owner $4,000 per month and the store takes in $50/hour in revenue with variable costs of $15/hour,how many hours must the new employee work for the owner to break even?

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Describe how EMV might be used to analyze a capacity decision.

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Which of the following represents a common way to manage capacity in the service sector?

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In "drum,buffer,rope," what provides the schedule,i.e.the pace of production?

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A new machine tool is expected to generate receipts as follows: $5,000 in year one;$3,000 in year two,nothing in the next year,and $2,000 in the fourth year.At an interest rate of 6%,what is the net present value of these receipts? Is this a better net present value than $2,500 each year over four years? Explain.

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The efficiency of a factory is 75% and its utilization 50%.If effective capacity is 1000 find design capacity.

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A firm is weighing three capacity alternatives: small,medium,and large job shop.Whatever capacity choice is made,the market for the firm's product can be "moderate" or "strong." The probability of moderate acceptance is estimated to be 40 percent;strong acceptance has a probability of 60 percent.The payoffs are as follows.Small job shop,moderate market = $24,000;Small job shop,strong market = $54,000.Medium job shop,moderate market = $20,000;medium job shop,strong market = $64,000.Large job shop,moderate market = -$2,000;large job shop,strong market = $96,000.Which capacity choice should the firm make?

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Expected output is sometimes referred to as rated capacity.

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Price changes are useful for matching the level of demand to the capacity of a facility.

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In "drum,buffer,rope," the ________ acts like signals between workstations.

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A product is currently made in a process-focused shop,where fixed costs are $8,000 per year and variable cost is $40 per unit.The firm currently sells 200 units of the product at $200 per unit.A manager is considering a repetitive focus to lower costs (and lower prices,thus raising demand).The costs of this proposed shop are fixed costs = $24,000 per year and variable costs = $10 per unit.If a price of $80 will allow 400 units to be sold,what profit (or loss)can this proposed new process expect? Do you anticipate that the manager will want to change the process? Explain.

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Substantial research has proved that the only successful method of dealing with bottlenecks is to increase the bottleneck's capacity.

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Distinguish between utilization and efficiency.

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