Exam 10: A: Statistical Quality Control

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Which of the following is not a step in the quality control planning process?

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Given the following process control data for a quality attribute (three samples of size 400 each): Given the following process control data for a quality attribute (three samples of size 400 each):    -If the process proportion of defectives is unknown,what is the estimate of it? -If the process proportion of defectives is unknown,what is the estimate of it?

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Even when the sample size is fairly small,the sampling distribution can be assumed to be approximately normal even if the underlying process distribution is not normally distributed.

(True/False)
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Given the following process control data for a normally distributed quality variable (three samples of size four each): Given the following process control data for a normally distributed quality variable (three samples of size four each):    -If the process is known to have a mean of 15 and a standard deviation of 3,what are the three sigma upper and lower control limits for an x-bar chart? -If the process is known to have a mean of 15 and a standard deviation of 3,what are the three sigma upper and lower control limits for an x-bar chart?

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Statistical process control is based on comparing periodic samples from a process to predetermined limits.

(True/False)
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Low-cost,high-volume items typically require relatively low levels of inspection.

(True/False)
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Six sigma quality refers to achieving process variation so small that the half-width of the design specification equals six times the standard deviation of the process.

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Concluding that a process has changed when it has not is known as a Type II error.

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Given the following process control data for a quality attribute (three samples of size 400 each): Given the following process control data for a quality attribute (three samples of size 400 each):    -What is the sample proportion of defectives for sample #1?  #2?  #3? -What is the sample proportion of defectives for sample #1? #2? #3?

(Short Answer)
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Using the factors for three sigma control limits,what are the sample range (R)chart upper and lower control limits?

(Multiple Choice)
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Attributes are process characteristics that must be measured rather than counted.

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Given the following process control data for a quality attribute (three samples of size 400 each): Given the following process control data for a quality attribute (three samples of size 400 each):    -If the process proportion of defectives is unknown,using .10 alpha risk control limits,do any of the sample proportions indicate an out-of-control process proportion of defectives? -If the process proportion of defectives is unknown,using .10 alpha risk control limits,do any of the sample proportions indicate an out-of-control process proportion of defectives?

(Short Answer)
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The main task in process control is to distinguish assignable from random variation.

(True/False)
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Given the following process control data for a quality attribute (three samples of size 400 each): Given the following process control data for a quality attribute (three samples of size 400 each):    -If the process proportion of defectives is unknown,what is the alpha risk (probability of Type I error)for upper and lower control limits of .115 and .085 respectively?  .13 and .07?  .145 and .055? -If the process proportion of defectives is unknown,what is the alpha risk (probability of Type I error)for upper and lower control limits of .115 and .085 respectively? .13 and .07? .145 and .055?

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What is the sample average range based upon this limited sample?

(Multiple Choice)
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A process capability index (Cp)of 0.70 indicates that a process is capable of producing to design specifications.

(True/False)
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For which of the following would a p-chart be used?

(Multiple Choice)
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A point which is outside of the lower control limit on an R-chart:

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If upper and lower control limits were set as 0.028 and 0.010,which machine(s),if any,appear(s)to be out-of-control for process proportion of defectives?

(Multiple Choice)
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Given the following process control data for a quality attribute (three samples of size 400 each): Given the following process control data for a quality attribute (three samples of size 400 each):    -If the process proportion of defectives is unknown,what are the upper and lower control limits for an alpha risk of .10?  .05?  .01? -If the process proportion of defectives is unknown,what are the upper and lower control limits for an alpha risk of .10? .05? .01?

(Essay)
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