Exam 20: Capacity and Constraint Management

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An assembly line has 10 stations with times of 1,2,3,4,…,10,respectively.What is the bottleneck time?

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________ is the number of units a facility can hold,store,receive,or produce in a period of time.

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The efficiency of a factory is 75% and its utilization 50%.If effective capacity is 1000 find design capacity.

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Net present value:

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A capacity alternative has an initial cost of $50,000 and cash flow of $20,000 for each of the next four years.If the cost of capital is 5 percent,what is the approximate net present value of this investment?

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The Academic Computing Center has five trainers available in its computer labs to provide training sessions to students.Assume that the design capacity of the system is 1900 students per semester and that effective capacity equals 90% of design capacity.If the number of students who actually got their orientation session is 1500,what is the efficiency of the system?

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Effective capacity × Efficiency equals:

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One limitation of the net present value approach to investments is that investments with identical net present values may have very different cash flows.

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Price changes are useful for matching the level of demand to the capacity of a facility.

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How is break-even analysis useful in the study of the capacity decision? What limitations does this analytical tool have in this application?

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Break-even analysis can be used by a firm that produces more than one product,but:

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The theory of constraints is a body of knowledge that deals with anything that limits an organization's ability to achieve its goals.

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An organization whose capacity is on that portion of the average unit cost curve that falls as output rises:

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The basic break-even model can be modified to handle more than one product.This extension of the basic model requires:

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In the service sector,scheduling customers is a type of ________ management,while scheduling the workforce is a type of ________.

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A factory produces 1000 units a month.If design capacity is 3000 and efficiency is 50% find utilization and effective capacity.

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Which of the following represents a common way to manage capacity in the service sector?

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Christopher's Cranks uses a machine that can produce 100 cranks per hour.The firm operates 12 hours per day,five days per week.Due to regularly scheduled preventive maintenance,the firm expects the machine to be running during approximately 95% of the available time.Based on experience with other products,the firm expects to achieve an efficiency level for the cranks of 85%.What is the expected weekly output of cranks for this company?

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In "drum,buffer,rope," the ________ acts like signals between workstations.

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A firm is about to undertake the manufacture of a product,and it is weighing three capacity alternatives: small job shop,large job shop,and repetitive manufacturing.The small job shop has fixed costs of $3,000 per month,and variable costs of $10 per unit.The larger job shop has fixed costs of $12,000 per month and variable costs of $3 per unit.The repetitive manufacturing plant has fixed costs of $30,000 and variable costs of $1 per unit.Demand for the product is expected to be 1,000 units per month with "moderate" market acceptance,but 2,000 under "strong" market acceptance.The probability of moderate acceptance is estimated to be 60 percent;strong acceptance has a probability of 40 percent.The product will sell for $25 per unit regardless of the capacity decision.Which capacity choice should the firm make?

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